Battery module including multiple parallel battery cells
Disclosed is a battery module, which includes cylindrical battery cells erect such that top caps thereof face upward, and a bus bar unit connected to the cylindrical battery cells in series and in parallel. The cylindrical battery cells include a first bank cell group and a second bank cell group arranged in a first direction parallel to the first bank cell group. The bus bar unit includes a first terminal bus bar disposed on the first bank cell group and electrically connected to a positive electrode of each of the first cylindrical battery cells, a second terminal bus bar disposed on the second bank cell group and electrically connected to a negative electrode of each of the second cylindrical battery cells, and a fishbone bus bar electrically connected to a negative electrode of the first cylindrical battery cells and a positive electrode of the second cylindrical battery cells.
1 . A battery module, comprising:
cylindrical battery cells including top caps and positioned such that the top caps face upward;
a bus bar unit connecting the cylindrical battery cells in series and in parallel,
wherein the cylindrical battery cells include:
a first bank cell group in which first cylindrical battery cells are arranged in two or more rows; and
a second bank cell group in which second cylindrical battery cells are arranged in two or more rows in a first direction parallel to the first bank cell group,
wherein the bus bar unit includes:
a first terminal bus bar disposed on the first bank cell group and electrically connected to a positive electrode of each of the first cylindrical battery cells;
a second terminal bus bar disposed on the second bank cell group and electrically connected to a negative electrode of each of the second cylindrical battery cells; and
a fishbone bus bar disposed on the first bank cell group and the second bank cell group and electrically connected to a negative electrode of each of the first cylindrical battery cells and a positive electrode of each of the second cylindrical battery cells; and
a heat dissipation unit disposed below a bottom frame of a cell case,
wherein the heat dissipation unit includes:
a cooling plate made of a metal material and disposed below the bottom frame; and
an insulation sheet disposed on an upper surface of the cooling plate.
2 . The battery module according to claim 1 , wherein the fishbone bus bar includes:
a framework portion configured to extend in the first direction between the first bank cell group and the second bank cell group;
a plurality of first branch portions spaced apart from each other by a first predetermined distance and configured to extend in a direction intersecting the first direction from the framework portion; and
a plurality of second branch portions spaced apart from each other by a second predetermined distance and configured to extend in a direction opposite to the plurality of first branch portions from the framework portion.
3 . The battery module according to claim 2 ,
wherein the first terminal bus bar includes a plurality of third branch portions configured to extend alternately with the plurality of first branch portions between the rows of the first cylindrical battery cells, and
the second terminal bus bar includes a plurality of fourth branch portions configured to extend alternately with the plurality of second branch portions between the rows of the second cylindrical battery cells.
4 . The battery module according to claim 3 ,
wherein the top cap of each of the first cylindrical battery cells is wire-bonded to the plurality of third branch portions, and a top end of a battery can of each of the first cylindrical battery cells is wire-bonded to the plurality of first branch portions, and
the top cap of each of the second cylindrical battery cells is wire-bonded to the plurality of second branch portions, and a top end of a battery can of each of the second cylindrical battery cells is wire-bonded to the plurality of fourth branch portions.
5 . The battery module according to claim 1 , further comprising:
a top frame coupled to an upper portion of the bottom frame and configured to cover the cylindrical battery cells,
wherein the bottom frame of the cell case includes perforated holes perforated in an upper and lower direction such that bottom ends of the cylindrical battery cells are fitted therein.
6 . The battery module according to claim 5 ,
wherein the top frame includes an upper plate covering upper portions of the cylindrical battery cells, and
wherein the upper plate includes:
positive electrode connection holes formed below which the top cap of each of the cylindrical battery cells is located; and
negative electrode connection holes formed below which a top edge of a battery can of each of the cylindrical battery cells is located.
7 . The battery module according to claim 6 ,
wherein the top frame includes bus bar mounting guides formed on a surface of the upper plate and protruding upwards,
the bus bar mounting guides are arranged in two or more rows in the first direction on the first cylindrical battery cells and the second cylindrical battery cells, and
at least one of the bus bar mounting guides is provided in a same row as the positive electrode connection holes and at least another one of the bus bar mounting guides is provided in a same row as the negative electrode connection holes.
8 . The battery module according to claim 6 ,
wherein the bottom frame includes a first bushing hole formed through a corner region in an upper direction and a first bushing disposed in the first bushing hole, and
the top frame includes a second bushing hole formed through a center region in a lower direction, and a second bushing interposed in the second bushing hole.
9 . The battery module according to claim 5 , further comprising:
a thermally conductive material disposed on a lower surface of the cooling plate,
wherein the heat dissipation unit further includes:
a bonding sheet interposed between the insulation sheet and a lower surface of each of the cylindrical battery cells.
10 . The battery module according to claim 1 , wherein the cell case includes a plurality of holes located between the first terminal bus bar and the fishbone bus bar and the second terminal bus bar and the fishbone bus bar.
11 . The battery module according to claim 1 , wherein the fishbone bus bar is fixed to an upper plate of a top frame through an adhesive, and the first terminal bus bar and the second terminal bus bar are fixed to the upper plate of the top frame through a fastener.
12 . The battery module according to claim 7 , wherein the bus bar mounting guides are located between the first terminal bus bar and the fishbone bus bar and the second terminal bus bar and the fishbone bus bar.
13 . The battery module according to claim 12 , wherein the bus bar mounting guides are located above the bus bar unit.
14 . The battery module according to claim 12 , wherein the cell case includes a plurality of holes, and
wherein the bus bar mounting guides overlap with the plurality of holes.
15 . A battery module stack, which comprises two battery modules according to claim 9 and a heatsink having a flow path in which a cooling water flows,
wherein the two battery modules are arranged in layers to be vertically symmetric with the heatsink being interposed therebetween, and the heat dissipation unit of a first battery module located at an upper side among the two battery modules contacts an upper surface of the heatsink and the heat dissipation unit of a second battery module located at a lower side among the two battery modules contacts a lower surface of the heatsink.
16 . A battery pack, comprising at least one battery module according to claim 1 .