IP Library Granted Patent US 12700738
Granted Patent B2
US 12700738 · App. 18/325,394 · Granted Aug 4, 2026

Systems and methods for providing unbalanced current control in onboard vehicle battery chargers

Inventor: Sylvain Jean Francois Druart (Transinne, BE)
Assignee: BorgWarner US Technologies LLC
H02J7/04B60L53/14B60L53/62H02J7/94H02J7/96B60L55/00H02J2105/37
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Quick Facts
Patent No.
US 12700738
App. No.
18/325,394
Granted
Aug 4, 2026
Kind
B2
Abstract

An apparatus includes a controller configured to: determine whether a first current measurement, a second current measurement, and a third current measurement are balanced; in response to a determination that the first current, the second current, and the third current are balanced, determine a weight factor; determine a product of a direct current voltage output measurement, the weight factor, a first sine reference, a second sine reference, and a third sine reference; generate a set of unbalanced current set points based on the product; and regulate the first current of the first current controller, the second current of the second current controller, and the third current of the third current controller using the set of unbalanced current set points.

Claims (44)

1 . A system for providing unbalanced current control, the system comprising:

a processor; and

a memory including instructions that, when executed by the processor, cause the processor to:

receive a first grid voltage measurement associated with a first electrical phase of a grid, a second grid voltage measurement associated with a second electrical phase of the grid, and a third grid voltage measurement associated with a third electrical phase of the grid;

receive a first current measurement associated with a first current of a first current controller, a second current measurement associated with a second current of a second current controller, and a third current measurement associated with a third current of a third current controller;

determine whether the first current measurement, the second current measurement, and the third current measurement indicates that the first current, the second current, and the third current are balanced;

in response to a determination that the first current, the second current, and the third current are balanced, determine a weight factor;

receive, from a voltage controller, a direct current voltage output measurement associated with a direct current link;

determine a product of the direct current voltage output measurement, the weight factor, a first sine reference associated with the first grid voltage measurement, a second sine reference associated with the second grid voltage measurement, and a third sine reference associated with the third grid voltage measurement;

generate a set of unbalanced current set points based on the product; and

regulate the first current of the first current controller, the second current of the second current controller, and the third current of the third current controller using the set of unbalanced current set points.

2 . The system of claim 1 , wherein the instructions further cause the processor to determine a sum of the first current measurement, the second current measurement, and the third current measurement.

3 . The system of claim 2 , wherein the instructions further cause the processor to provide the sum at a fourth current controller.

4 . The system of claim 3 , wherein the instructions further cause the processor to generate a duty cycle based on outputs of the first current controller, the second current controller, the third current controller, and the fourth current controller.

5 . The system of claim 4 , wherein the instructions further cause the processor to apply the duty cycle to the voltage controller.

6 . The system of claim 1 , wherein the instructions further cause the processor to apply a feedforward gain to the first current controller, the second current controller, and the third current controller.

7 . The system of claim 1 , wherein the voltage controller is associated with vehicle battery charger.

8 . The system of claim 1 , wherein the weight factor includes an array of values.

9 . The system of claim 8 , wherein the array of values includes a first value corresponding to the first current controller, a second value corresponding to the second current controller, and a third value corresponding to the third current controller.

10 . The system of claim 1 , wherein the first sine reference, the second sine reference, and the third sine reference are generated by a phase-locked loop circuit.

11 . The system of claim 10 , wherein the phase-locked loop circuit generates the first sine reference, the second sine reference, and the third sine reference based on the first grid voltage measurement, the second grid voltage measurement, and the third grid voltage measurement.

12 . The system of claim 1 , wherein the voltage controller regulates a direct current voltage output associated with the direct current voltage output measurement using a predetermined voltage set point.

13 . A method for providing unbalanced current control, the method comprising:

receiving a first grid voltage measurement associated with a first electrical phase of a grid, a second grid voltage measurement associated with a second electrical phase of the grid, and a third grid voltage measurement associated with a third electrical phase of the grid;

receiving a first current measurement associated with a first current of a first current controller, a second current measurement associated with a second current of a second current controller, and a third current measurement associated with a third current of a third current controller;

determining whether the first current measurement, the second current measurement, and the third current measurement indicates that the first current, the second current, and the third current are balanced;

in response to a determination that the first current, the second current, and the third current are balanced, determining a weight factor;

receiving, from a voltage controller, a direct current voltage output measurement associated with a direct current link;

determining a product of the direct current voltage output measurement, the weight factor, a first sine reference associated with the first grid voltage measurement, a second sine reference associated with the second grid voltage measurement, and a third sine reference associated with the third grid voltage measurement;

generating a set of unbalanced current set points based on the product; and

regulating the first current of the first current controller, the second current of the second current controller, and the third current of the third current controller using the set of unbalanced current set points.

14 . The method of claim 13 , further comprising determining a sum of the first current measurement, the second current measurement, and the third current measurement.

15 . The method of claim 14 , further comprising providing the sum at a fourth current controller.

16 . The method of claim 15 , further comprising generating a duty cycle based on outputs of the first current controller, the second current controller, the third current controller, and the fourth current controller.

17 . The method of claim 16 , further comprising applying the duty cycle to the voltage controller.

18 . The method of claim 13 , further comprising applying a feedforward gain to the first current controller, the second current controller, and the third current controller.

19 . The method of claim 13 , wherein the voltage controller is associated with vehicle battery charger.

20 . An apparatus for providing unbalanced current control, the apparatus comprising:

a controller configured to:

determine whether a first current measurement associated with a first current of a first current controller, a second current measurement associated with a second current of a second current controller, and a third current measurement associated with a third current of a third current controller are balanced;

in response to a determination that the first current, the second current, and the third current are balanced, determine a weight factor;

determine a product of a direct current voltage output measurement associated with a direct current link, the weight factor, a first sine reference associated with a first grid voltage measurement associated with a first electrical phase of a grid, a second sine reference associated with a second grid voltage measurement associated with a second electrical phase of the grid, and a third sine reference associated with a third grid voltage measurement associated with a third electrical phase of the grid;

generate a set of unbalanced current set points based on the product; and

regulate the first current of the first current controller, the second current of the second current controller, and the third current of the third current controller using the set of unbalanced current set points.