Solder reflow apparatus and method of manufacturing an electronic device
A method of manufacturing an electronic device, includes: providing a substrate including a plurality of mounting regions on which electronic components are mounted respectively; forming a plurality of vapor passage holes that penetrate the substrate; disposing the electronic components on the substrate via bumps; heating a first heat transfer fluid to generate a second heat transfer fluid in a vapor state; supplying at least a portion of the second heat transfer fluid in the vapor state through the vapor passage holes of the substrate; and soldering the bumps using the at least the portion of the second heat transfer fluid in the vapor state.
1 . A method of manufacturing an electronic device, the method comprising:
providing a substrate having a plurality of mounting regions on which electronic components are mounted respectively;
forming a plurality of vapor passage holes that penetrate the substrate entirely from a bottom surface of the substrate to a top surface of the substrate;
disposing the electronic components on the substrate via bumps;
heating a first heat transfer fluid to generate a second heat transfer fluid in a vapor state;
supplying at least a portion of the second heat transfer fluid in the vapor state through at least one of the plurality of vapor passage holes of the substrate; and
soldering the bumps using the at least the portion of the second heat transfer fluid in the vapor state,
wherein the plurality of vapor passage holes are formed in a cutting region that is disposed around the plurality of mounting regions.
2 . The method of claim 1 , wherein the forming the plurality of vapor passage holes comprises:
forming a first set of the plurality of vapor passage holes in a first region of the substrate; and
forming a second set of the plurality of vapor passage holes in a second region of the substrate.
3 . The method of claim 2 , wherein the first set of the plurality of vapor passage holes has a diameter of a first size, and the second set of the plurality of vapor passage holes has a diameter of a second size smaller than the first size.
4 . The method of claim 1 , wherein the soldering the bumps using the at least the portion of the second heat transfer fluid in the vapor state comprises:
loading the substrate on which the electronic components are disposed into a vapor generating chamber that accommodates the first heat transfer fluid.
5 . The method of claim 1 , wherein the disposing the electronic components on the substrate via the bumps comprises:
printing a solder paste on substrate pads of the substrate;
forming solders on input/output pads of the electronic components; and
disposing the electronic components on the substrate such that the solders are interposed between the input/output pads and the solder paste.
6 . The method of claim 1 , further comprising:
after soldering the bumps, forming a molding member on the substrate to cover the electronic components.
7 . The method of claim 6 , further comprising cutting the substrate along the cutting region that is disposed around the plurality of mounting regions.
8 . A method of manufacturing an electronic device, the method comprising:
forming a plurality of vapor passage holes that penetrate a substrate entirely from a bottom surface of the substrate to a top surface of the substrate, the substrate having a plurality of mounting regions on which electronic components are mounted respectively;
disposing the electronic components on the substrate via bumps;
loading the substrate on which the electronic components are disposed into a vapor generating chamber that accommodates a first heat transfer fluid;
heating the first heat transfer fluid to generate a second heat transfer fluid in a vapor state within the vapor generating chamber;
supplying the second heat transfer fluid in the vapor state through at least one of the plurality of vapor passage holes; and
soldering the bumps using the second heat transfer fluid in the vapor state,
wherein the plurality of vapor passage holes are formed in a cutting region that is disposed around the plurality of mounting regions.
9 . The method of claim 8 , wherein the forming the plurality of vapor passage holes comprises:
forming a first set of the plurality of vapor passage holes in a first region of the substrate; and
forming a second set of the plurality of vapor passage holes in a second region of the substrate.
10 . The method of claim 9 , wherein the first set of the plurality of vapor passage holes has a diameter of a first size, and the second set of the plurality of vapor passage holes has a diameter of a second size smaller than the first size.
11 . The method of claim 8 , wherein the disposing the electronic components on the substrate via the bumps comprises:
printing a solder paste on substrate pads of the substrate;
forming solders on input/output pads of the electronic components; and
disposing the electronic components on the substrate such that the solders are interposed between the input/output pads and the solder paste.
12 . The method of claim 11 , further comprising cutting the substrate along the cutting region that is disposed around the plurality of mounting regions.
13 . The method of claim 8 , wherein the first heat transfer fluid comprises a Galden solution.
14 . A method of manufacturing an electronic device, the method comprising:
forming a plurality of vapor passage holes that penetrate a substrate entirely from a bottom surface of the substrate to a top surface of the substrate, the substrate having a plurality of mounting regions on which electronic components are mounted respectively;
printing a solder paste on substrate pads of the substrate;
forming solders on input/output pads of the electronic components and
disposing the electronic components on the substrate such that the solders are interposed between the input/output pads and the solder paste;
loading the substrate on which the electronic components are disposed into a vapor generating chamber that accommodates a first heat transfer fluid;
heating the first heat transfer fluid to generate a second heat transfer fluid in a vapor state within the vapor generating chamber;
supplying the second heat transfer fluid in the vapor state through at least one of the plurality of vapor passage holes;
soldering the solders using the second heat transfer fluid in the vapor state,
wherein the plurality of vapor passage holes are formed in a cutting region that is disposed around the plurality of mounting regions.