Image pickup module, endoscope, and manufacturing method of image pickup module

1 . An image pickup module comprising:

a lens unit including a first principal surface, a second principal surface located opposite to the first principal surface, and four first side surfaces;

an image pickup unit including a third principal surface, a fourth principal surface located opposite to the third principal surface, and four second side surfaces, the third principal surface being adhered to the second principal surface, an external electrode being disposed on the fourth principal surface;

a wiring board including a hole and a fifth principal surface on which a bonding electrode is disposed, the fifth principal surface being a bottom surface of the hole;

a solder that bonds the bonding electrode and the external electrode;

a rigid member that defines a spacing between the fourth principal surface and the fifth principal surface;

a protective member made of a first resin, the protective member covering the four first side surfaces and the four second side surfaces;

a second resin disposed between the fourth principal surface and the fifth principal surface; and

a third resin disposed between the protective member and a wall surface of the hole of the wiring board

wherein the protective member includes a sixth principal surface, a seventh principal surface located opposite to the sixth principal surface, and four third side surfaces, and the rigid member is a projection projected from the seventh principal surface of the protective member; and

the protective member includes a groove on at least one of the four third side surfaces, the groove extends from the sixth principal surface to the seventh principal surface, and the second resin is disposed in the groove.

2 . The image pickup module according to claim 1 , wherein the protective member includes a first area covering the image pickup unit and a second area covering the lens unit, and a thickness of the first area is greater than a thickness of the second area.

3 . The image pickup module according to claim 2 , wherein each of the four third side surfaces of the protective member is a plane.

4 . The image pickup module according to claim 3 , wherein the projection surrounds a space between the fourth principal surface and the fifth principal surface so as to include a gap.

5 . The image pickup module according to claim 1 , wherein the wiring board is a solid wiring board, and the lens unit and the image pickup unit are disposed in the hole.

6 . The image pickup module according to claim 1 , wherein the rigid member is a metal member disposed on the fourth principal surface.

7 . An endoscope comprising an image pickup module, the image pickup module comprising:

a lens unit including a first principal surface, a second principal surface located opposite to the first principal surface, and four first side surfaces;

an image pickup unit including a third principal surface, a fourth principal surface located opposite to the third principal surface, and four second side surfaces, the third principal surface being adhered to the second principal surface, an external electrode being disposed on the fourth principal surface;

a wiring board including a hole and a fifth principal surface on which a bonding electrode is disposed, the fifth principal surface being a bottom surface of the hole;

a solder that bonds the bonding electrode and the external electrode;

a rigid member that defines a spacing between the fourth principal surface and the fifth principal surface;

a protective member made of a first resin, the protective member covering the four first side surfaces and the four second side surfaces;

a second resin disposed between the fourth principal surface and the fifth principal surface; and

a third resin disposed between the protective member and a wall surface of the hole of the wiring board

wherein the protective member includes a sixth principal surface, a seventh principal surface located opposite to the sixth principal surface, and four third side surfaces, and the rigid member is a projection projected from the seventh principal surface of the protective member; and

the protective member includes a groove on at least one of the four third side surfaces, the groove extends from the sixth principal surface to the seventh principal surface, and the second resin is disposed in the groove.

8 . The endoscope according to claim 7 , wherein the wiring board is a solid wiring board, and the lens unit and the image pickup unit are disposed in the hole.

9 . The endoscope according to claim 7 , wherein the rigid member is a metal member disposed on the fourth principal surface.

10 . A manufacturing method of an image pickup module, comprising:

fabricating a lens unit, an image pickup unit, and a wiring board, the lens unit including a first principal surface, a second principal surface located opposite to the first principal surface, and four first side surfaces, the image pickup unit including a third principal surface, a fourth principal surface located opposite to the third principal surface, and four second side surfaces, an external electrode being disposed on the fourth principal surface, the wiring board including a hole and a fifth principal surface on which a bonding electrode is disposed, the fifth principal surface being a bottom surface of the hole;

fabricating a stacked unit by adhering the second principal surface of the lens unit and the third principal surface of the image pickup unit;

disposing a protective member made of a first resin so as to cover the four first side surfaces and the four second side surfaces of the stacked unit, the protective member including a sixth principal surface, a seventh principal surface located opposite to the sixth principal surface, four third side surfaces and a rigid member defining a spacing between the fourth principal surface and the fifth principal surface, the rigid member comprising a projection projected from the seventh principal surface of the protective member;

disposing a solder on the bonding electrode or the external electrode;

arranging the fourth principal surface of the stacked unit on the fifth principal surface of the wiring board;

melting the solder, to thereby bring the projection into contact with the fifth principal surface;

injecting a second resin between the fourth principal surface and the fifth principal surface; and

injecting a third resin disposed between the protective member and a wall surface of the hole of the wiring board;

wherein the protective member includes a groove on at least one of the four third side surfaces, the groove extends from the sixth principal surface to the seventh principal surface, and the second resin is injected in the groove.