IP Library › Granted Patent US 12702467
Granted Patent B2
US 12702467 · App. 18/047,316 · Granted Aug 11, 2026

Multiple mode electrosurgical device

Inventors: Kester Julian Batchelor (Mound, MN); Eric G. Tate (Maple Grove, MN); Theodore C. Blus (Arden Hills, MN); Richard J. Curtis (Corcoran, MN); Nikhil M. Murdeshwar (Maple Grove, MN)
Assignee: Gyrus ACMI, Inc.
A61B18/1233A61B18/1402A61B2018/00607A61B2018/00958A61B2018/1253A61B2018/1412
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Quick Facts
Patent No.
US 12702467
App. No.
18/047,316
Granted
Aug 11, 2026
Kind
B2
Abstract

An electrosurgical device having first and second poles; blade electrode with a metal shim having two opposing faces and one or more facets, a nonconductive coating which covers at least the faces and a portion of the facets of the metal shim, while a distal portion of the one or more facets remains uncovered by the nonconductive coating; a lateral electrode comprised of a broad shim having one or more conductive faces and is placed parallel to the blade electrode so that at least one of the one or more conductive faces is exposed and a distal end of the blade electrode protrudes from the lateral electrode; the lateral electrode is fixed stationary relative to the blade electrode; the nonconductive coating insulates the blade electrode from the lateral electrode; and the first pole is connected to the blade electrode and the second pole is connected to the lateral electrode.

Claims (85)

1 . An electrosurgical device comprising:

a first pole;

a second pole;

a blade electrode configured to perform a cutting operation in a first monopolar mode, the blade electrode having:

a first shim having:

two faces which are generally opposing; and

one or more facets connecting the two faces;

a nonconductive coating which covers at least one of the two faces and at least a portion of the one or more facets of the first shim; and

a receiving channel;

a lateral electrode including a second shim having one or more conductive faces, the lateral electrode having an engagement portion configured to engage with the receiving channel, the lateral electrode configured to perform a coagulation operation in a second monopolar mode, wherein:

the second shim is located parallel to the blade electrode so that at least one of the one or more conductive faces is exposed;

a distal end of the blade electrode protrudes from the lateral electrode;

the first pole is connected to the blade electrode via a first lead and the second pole is connected to the lateral electrode via a second lead;

the first lead is coaxial with the second lead and an insulator is disposed between the first lead and the second lead;

the electrosurgical device is able to operate in the first monopolar mode and the second monopolar mode; and

the electrosurgical device is configured to transmit a first therapy signal corresponding to the cutting operation in the second monopolar mode from the first pole concurrently with a second therapy signal corresponding with the coagulation operation in the second monopolar mode from the second pole.

2 . The electrosurgical device of claim 1 , wherein the first shim includes a first side and the portion covered by the nonconductive coating is on the first side and an additional portion of the first shim at the first side remains exposed relative to the nonconductive coating.

3 . The electrosurgical device of claim 2 , wherein the first shim includes a second side that is covered with the nonconductive coating.

4 . The electrosurgical device of claim 1 , the electrosurgical device further comprising a first monopolar mode switch and a second monopolar mode switch wherein:

when the first monopolar mode switch is closed and the second monopolar mode switch is open, the electrosurgical device operates in the first monopolar mode and the second pole is not utilized; and

when the first monopolar mode switch is open and the second monopolar mode switch is closed, the electrosurgical device operates in the second monopolar mode and both the first pole and the second pole are utilized.

5 . The electrosurgical device of claim 1 , wherein the electrosurgical device is part of an electrosurgical system having a single return electrode in communication with an energy source via a return path and 20% to 90% of a surface area of the nonconductive coating of the blade electrode is in direct contact with the lateral electrode.

6 . The electrosurgical device of claim 5 , wherein;

the blade electrode and the lateral electrode are in electrical communication with the energy source;

when in the first monopolar mode, an electrical signal from the energy source is received by the blade electrode and not received by the lateral electrode and then the electrical signal is transferred to the single return electrode; and

when in the second monopolar mode, the electrical signal from the energy source is received by both the blade electrode and the lateral electrode and then the electrical signal is transferred to the single return electrode.

7 . The electrosurgical device of claim 1 , wherein:

the electrosurgical device is part of an electrosurgical system having a single return electrode in communication with an energy source via a return path; and

both the blade electrode and the lateral electrode are in electrical communication with the single return electrode.

8 . The electrosurgical device of claim 1 , wherein;

the electrosurgical device is part of an electrosurgical system having first and second monopolar mode switches that are positioned between an energy source and the lateral electrode;

the second monopolar mode switch is open in the first monopolar mode so that an electrical signal from the energy source is prevented from being delivered to the lateral electrode; and

the second monopolar mode switch is closed in the second monopolar mode so that the electrical signal from the energy source is delivered to the lateral electrode.

9 . An electrosurgical device comprising:

a first pole;

a second pole;

a blade electrode configured to perform a cutting operation in a first monopolar mode, the blade electrode having:

a first shim having:

two faces which are generally opposing; and

one or more facets connecting the two faces;

a nonconductive coating which covers at least one of the two faces and at least a portion of the one or more facets of the first shim; and

a receiving channel;

a lateral electrode having a second shim that includes one or more conductive faces, the lateral electrode having an engagement portion configured to engage with the receiving channel, the lateral electrode configured to perform a coagulation operation in a second monopolar mode, wherein:

the second shim is a conductive tube which at least partially encircles the blade electrode, so that at least one of the one or more conductive faces is exposed and a distal end of the blade electrode protrudes from the lateral electrode, wherein:

the nonconductive coating insulates the blade electrode from the lateral electrode;

the first pole is connected to the blade electrode via a first lead and the second pole is connected to the lateral electrode via a second lead;

the first lead is coaxial with the second lead and an insulator is disposed between the first lead and the second lead;

the electrosurgical device is able to operate in the first monopolar mode and the second monopolar mode; and

the electrosurgical device is configured to transmit a first therapy signal corresponding to the cutting operation in the second monopolar mode from the first pole concurrently with a second therapy signal corresponding with the coagulation operation in the second monopolar mode from the second pole.

10 . The electrosurgical device of claim 9 , wherein the first shim includes a first side and the portion covered by the nonconductive coating is on the first side and an additional portion of the first shim at the first side remains exposed relative to the nonconductive coating.

11 . The electrosurgical device of claim 10 , wherein the first shim includes a second side that is covered with the nonconductive coating.

12 . The electrosurgical device of claim 9 , the electrosurgical device further comprising a first monopolar mode switch and a second monopolar mode switch, wherein:

when the first monopolar mode switch is closed and the second monopolar mode is open, the electrosurgical device operates in the first monopolar mode and the second pole is not utilized; and

when the first monopolar mode switch is open and the second monopolar mode is closed, the electrosurgical device operates in the second monopolar mode and both the first pole and the second pole are utilized.

13 . An electrosurgical device comprising:

a first pole;

a second pole;

a blade electrode configured to perform a cutting operation in a first monopolar mode, the blade electrode having:

a first shim having:

two faces which are generally opposing; and

one or more facets connecting the two faces;

a nonconductive coating which covers at least one of the two faces and at least a portion of the one or more facets of the first shim, wherein the first shim includes a first side and a second side and the portion covered by the nonconductive coating is on the first side and an additional portion of the first shim at the first side remains exposed relative to the nonconductive coating, wherein the second side is covered with the nonconductive coating; and

a receiving channel;

a lateral electrode including a second shim having one or more conductive faces, the lateral electrode having an engagement portion configured to engage with the receiving channel the lateral electrode configured to perform a coagulation operation in a second monopolar mode, wherein:

the second shim is located parallel to the blade electrode so that at least one of the one or more conductive faces is exposed;

a distal end of the blade electrode protrudes from the lateral electrode;

the first pole is connected to the blade electrode via a first lead and the second pole is connected to the lateral electrode via a second lead;

the first lead is coaxial with the second lead and an insulator is disposed between the first lead and the second lead;

the electrosurgical device is able to operate in the first monopolar mode and the second monopolar mode; and

the electrosurgical device is configured to transmit a first therapy signal corresponding to the cutting operation in the second monopolar mode from the first pole concurrently with a second therapy signal corresponding with the coagulation operation in the second monopolar mode from the second pole.

14 . The electrosurgical device of claim 13 , the electrosurgical device further comprising a first monopolar mode switch and a second monopolar mode switch, wherein:

when the first monopolar mode switch is closed and the second monopolar mode switch is open, the electrosurgical device operates in the first monopolar mode and the second pole is not utilized; and

when the first monopolar mode switch is open and the second monopolar mode switch is closed, the electrosurgical device operates in the second monopolar mode and both the first pole and the second pole are utilized.

15 . The electrosurgical device of claim 13 , wherein the electrosurgical device is part of an electrosurgical system having a single return electrode in communication with an energy source via a return path and 20% to 90% of a surface area of the nonconductive coating of the blade electrode is in direct contact with the lateral electrode.

16 . The electrosurgical device of claim 15 , wherein:

the blade electrode and the lateral electrode are in electrical communication with the energy source;

when in the first monopolar mode, an electrical signal from the energy source is received by the blade electrode and not received by the lateral electrode and then the electrical signal is transferred to the single return electrode; and

when in the second monopolar mode, the electrical signal from the energy source is received by both the blade electrode and the lateral electrode and then the electrical signal is transferred to the single return electrode.

17 . The electrosurgical device of claim 13 , wherein;

the electrosurgical device is part of an electrosurgical system having a single return electrode in communication with an energy source via a return path; and

both the blade electrode and the lateral electrode are in electrical communication with the single return electrode.

18 . The electrosurgical device of claim 13 , wherein:

the electrosurgical device is part of an electrosurgical system having first and second monopolar mode switches that are positioned between an energy source and the lateral electrode;

the second monopolar mode switch is open in the first monopolar mode so that an electrical signal from the energy source is prevented from being delivered to the lateral electrode; and

the second monopolar mode switch is closed in the second monopolar mode so that the electrical signal from the energy source is delivered to the lateral electrode.