Header composite bore for reduced lead insertion force
An implantable medical device can include a housing including electronic devices within the housing; a header attached to the housing and including one or more bores configured to receive a lead; and wherein one of the bores includes a structure wherein a first section of the bore includes walls having a relatively lower coefficient of friction compared to walls of the bore at a closed tip end section of the bore.
1 . An implantable medical device comprising:
a housing including electronic devices within the housing; and
a header attached to the housing and including one or more bores configured to receive a lead;
wherein one of the bores includes a structure wherein a first section of the bore includes walls having a relatively lower coefficient of friction compared to walls of the bore at a closed tip end section of the bore.
2 . The implantable medical device of claim 1 , wherein the walls of the first section of the bore include an additive to a substrate material of the bore to provide the lower coefficient of friction.
3 . The implantable medical device of claim 2 , wherein the walls of the first section are opaque and the walls of the closed tip end section are clear such that a user can see a lead within the closed tip end section of the bore.
4 . The implantable medical device of claim 2 , wherein the walls comprise internal surfaces of the bore, and wherein the additive makes the walls of the first section opaque while the walls of the closed tip end section remain clear to allow visual verification of lead insertion.
5 . The implantable medical device of claim 1 , wherein the header includes a clear plastic.
6 . The implantable medical device of claim 1 , wherein the entire bore is formed of the same clear substrate with an additive being added to the substrate only in the first section to make the first section have a lower coefficient of friction than the clear substrate.
7 . The implantable medical device of claim 1 , wherein there are no seals within the bore.
8 . The implantable medical device of claim 1 , wherein the bore is configured to receive an IS-1 or DF-1 type implantable lead.
9 . The implantable medical device of claim 1 , wherein the bore includes an electrical contact to contact a lead.
10 . The implantable medical device of claim 1 , wherein the first section extends from a bore opening to a beginning of the closed tip end section.
11 . The implantable medical device of claim 1 , wherein a non-migrating lubricant is located on the wall of the first section of the bore.
12 . The implantable medical device of claim 11 , wherein the non-migrating lubricant has lower coefficient of friction than a substrate of the bore.
13 . The implantable medical device of claim 1 , wherein the walls comprise internal surfaces of the bore, and wherein the first section of the bore has a larger diameter than the closed tip end section.
14 . A method for inserting a lead into a header, the method comprising:
inserting a lead into a bore wherein the lead first goes through a first section of the bore having a lower coefficient of friction than a closed tip end section of the bore;
inserting the lead farther into the bore such that a proximal tip of the lead enters the closed tip end section; and
visually seeing the proximal tip of the lead within the closed tip end section.
15 . The method of claim 14 , wherein the bore includes a composite structure wherein the first section of the bore includes walls having a relatively lower coefficient of friction compared to walls of the bore at the closed tip end section of the bore, and wherein the walls of the first section of the bore include an additive to a substrate material of the bore to provide the lower coefficient of friction.
16 . The method of claim 15 , wherein the walls of the first section are opaque and the walls of the closed tip end section are clear such that a user can see a lead within the closed tip end section of the bore, and wherein the header is overmolded with a clear plastic.
17 . The method of claim 14 , wherein a non-migrating lubricant is located on walls of the first section of the bore.
18 . A method of manufacturing a header for an implantable device, the method comprising:
forming a bore wherein the bore includes a structure wherein a first section of the bore includes walls having a relatively lower coefficient of friction compared to walls of the bore at a closed tip end section of the bore; and
overmolding the bore to form a header.
19 . The method of claim 18 , wherein the walls of the first section of the bore include an additive to a substrate material of the bore to provide the lower coefficient of friction, wherein the walls of the first section are opaque and the walls of the closed tip end section are clear such that a user can see a lead within the closed tip end section of the bore, and wherein the header is overmolded with a clear plastic.
20 . The method of claim 18 , including applying a non-migrating lubricant on the walls of the first section of the bore.