Collecting filter and method for manufacturing transparent conducting film using the same
A collecting filter has a filter membrane with a porous structure to filter a nanocarbon material from a dispersion medium containing the nanocarbon material, and a dense film having an opening through which the dispersion medium passes. The opening has a reverse tapered shape in which a first width at an inlet of the dispersion medium opposite to the filter membrane is smaller than a second width at a bottom side adjacent to the filter membrane.
1 . A collecting filter comprising:
a filter membrane having a porous structure to filter a nanocarbon material from a dispersion medium containing the nanocarbon material, the filter membrane having one surface; and
a dense film formed on the one surface and having an opening through which the dispersion medium passes, the dense film having a denseness to block passage of the dispersion medium in a portion different from the opening, wherein
the opening has a first width at an inlet of the dispersion medium opposite to the filter membrane and a second width at a bottom side adjacent to the filter membrane, and
the first width is smaller than the second width.
2 . The collecting filter according to claim 1 , wherein the opening has an aspect ratio which is a ratio of a depth of the opening to the first width, and the aspect ratio is more than or equal to 0.1.
3 . The collecting filter according to claim 1 , wherein the first width is 50 μm or less.
4 . The collecting filter according to claim 1 , wherein the dense film has a thickness within a range of 10 μm or more and 50 μm or less.
5 . The collecting filter according to claim 1 , wherein a ratio of the second width to the first width is greater than 1 and less than 2.
6 . A method of manufacturing a transparent conducting film including a pattern made of a nanocarbon material using the collecting filter according to claim 1 , the method comprising:
arranging the collecting filter in a chamber where the dispersion medium containing the nanocarbon material is supplied, such that the dense film is oriented toward an upstream side of the dispersion medium in a supply path and the filter membrane is oriented toward a downstream side of the dispersion medium in the supply path;
collecting the nanocarbon material within the opening by supplying the dispersion medium into the chamber and causing the dispersion medium to pass through the collecting filter;
after collecting the nanocarbon material, placing a transparent base material on the dense film of the collecting filter; and
removing the collecting filter from the transparent base material to transfer the nanocarbon material to the transparent base material so as to form the pattern using the nanocarbon material.