Grating separation method and system for separating grating
Grating is formed from longitudinal members and transverse members that are operatively coupled together. The longitudinal members may be described as bearing members and the transverse members may be described as cross members that extend between the bearing members. The separation system and process of the present disclosure separates an initial grating having an initial grating width into multiple gratings have gratings widths less than the initial grating width. The separation system includes a driven die assembly having opposing dies, each opposing die having knives and spacers which interact to separate the cross members of the grating to create multiple gratings as the same time. The knives may be set up in different configurations in order to create any number of gratings having flush cross members (e.g., flush with the bearing members) and/or overhanging cross members (e.g., hang over the bearing members).
1 . A method of separating grating, the method comprising:
passing an initial grating through a proximal die with two or more proximal knives and a distal die with one or more distal knives, wherein the initial grating has an initial grating width; and
forming two or more gratings from the initial grating by the two or more proximal knives and the one or more distal knives, wherein the two or more gratings have grating widths that are less than the initial grating width;
wherein the initial grating and the two or more gratings each comprise a plurality of bearing members and a plurality of cross members that extend across the plurality of bearing members;
wherein the initial grating is separated into the two or more gratings by the two or more proximal knives of the proximal die and the one or more distal knives of the distal die; and
wherein at least two gratings of the two or more gratings have flush cross members at adjacent edges where cross members are removed by a first proximal knife adjacent to a second proximal knife on the proximal die, and at least one distal die aligned between and opposed to the first proximal knife and the second proximal knife that fits within adjacent bearing members.
2 . The method of claim 1 , further comprising:
identifying a number of gratings, one or more widths of the gratings, overhanging cross members, or flush cross members; and
selecting the two or more proximal knives and the one or more distal knives to form the one or more gratings having the one or more widths, the overhanging cross members, or the flush cross members.
3 . The method of claim 1 , further comprising:
assembling the two or more proximal knives to the proximal die;
assembling the one or more distal knives to the distal die; and
assembling one or more spacers to the proximal die and one or more spacers to the distal die.
4 . The method of claim 1 , wherein when forming a grating of the two or more gratings having overhanging cross members, the two or more proximal knives further comprise a third proximal knife on the proximal die, and the one or more distal knives further comprise another distal knife on the distal die adjacent to and opposing the first proximal knife.
5 . The method of claim 1 , wherein when forming a grating of the two or more gratings having overhanging cross members, the two or more proximal knives further comprise a third proximal knife on the proximal die, and the one or more distal knives further comprise another distal knife on the distal die adjacent to and opposing the third proximal knife, and an offset spacer, and wherein a distal knife width and an offset spacer width fit within other adjacent bearing members.
6 . The method of claim 1 , wherein the proximal die interacts with an upper surface of the initial grating and the one or more gratings.
7 . The method of claim 1 , wherein the distal die interacts with a lower surface of the initial grating and the one or more gratings.
8 . The method of claim 1 , wherein the one or more distal knives have a distal knife width to extend between the adjacent bearing members of the plurality of bearing members where adjacent cross members are separated.
9 . The method of claim 1 , wherein one of the one or more distal knives are used without the one or more proximal knives to serve as a guide to aid in passing the initial grating between the proximal die and the distal die without separating the initial grating where the guide is located.
10 . A die assembly for separating an initial grating into two or more gratings, the die assembly comprising:
a proximal die having two or more proximal knives comprising of at least a first proximal knife adjacent to a second proximal knife on the proximal die; and
a distal die having one or more distal knives comprising of at least one distal knife aligned between and opposed to the first proximal knife and the second proximal knife;
wherein the one or more distal knives are located adjacent and opposite of the two or more proximal knives and are configured to separate the initial grating into the two or more gratings;
wherein the initial grating and the two or more gratings each comprise a plurality of bearing members and a plurality of cross members that extend across the plurality of bearing members, and wherein the two or more gratings have one or more grating widths that are less than an initial grating width of the initial grating;
wherein at least two gratings of the two or more gratings have flush cross members at adjacent edges where cross members are removed by the first proximal knife adjacent to the second proximal knife on the proximal die, and the at least one distal die aligned between and opposed to the first proximal knife and the second proximal knife that fits within adjacent bearing members.
11 . The die assembly of claim 10 , wherein when forming a grating of the two or more gratings having overhanging cross members, the two or more proximal knives further comprise a third proximal knife on the proximal die, and the one or more distal knives further comprise another distal knife on the distal die adjacent to and opposing the third proximal knife.
12 . The die assembly of claim 10 , wherein when forming a grating of the two or more gratings having overhanging cross members, the two or more proximal knives further comprise a third proximal knife on the proximal die, and the one or more distal knives further comprise another distal knife on the distal die adjacent to and opposing the third proximal knife, and an offset spacer, and wherein a distal knife width and an offset spacer width fit within other adjacent bearing members.
13 . The die assembly of claim 10 , wherein the proximal die interacts with an upper surface of the initial grating and the one or more gratings; and wherein the distal die interacts with a lower surface of the initial grating and the one or more gratings.
14 . The die assembly of claim 10 , wherein the one or more distal knives have a distal knife width to extend between two adjacent bearing members of the plurality of bearing members where the cross members are separated.
15 . The die assembly of claim 10 , wherein one of the one or more distal knives are used without one or more proximal knives to serve as a guide to aid in passing the initial grating between the proximal die and the distal die without separating the initial grating where the guide is located.
16 . A grating separating machine, comprising:
a drive;
one or more drive shafts operatively coupled to the drive; and
a die assembly operatively coupled to the one or more drive shafts, the die assembly comprising:
a proximal die having two or more proximal knives comprising of at least a first proximal knife adjacent to a second proximal knife on the proximal die; and
a distal die having one or more distal knives comprising of at least one distal knife aligned between and opposed to the first proximal knife and the second proximal knife;
wherein the one or more distal knives are located adjacent and opposite of the two or more proximal knives and are configured to separate an initial grating into two or more gratings;
wherein the initial grating and the two or more gratings each comprise a plurality of bearing members and a plurality of cross members that extend across the plurality of bearing members, and wherein the two or more gratings have one or more grating widths that are less than an initial grating width of the initial grating;
wherein at least two gratings of the two or more gratings have flush cross members at adjacent edges where cross members are removed by the first proximal knife adjacent to the second proximal knife on the proximal die, and the at least one distal die aligned between and opposed to the first proximal knife and the second proximal knife that fits within adjacent bearing members.
17 . The die assembly of claim 16 , wherein when forming a grating having overhanging cross members:
the two or more proximal knives further comprise a third proximal knife on the proximal die, and the one or more distal knives further comprise another distal knife on the distal die adjacent to and opposing the third proximal knife; or
the two or more proximal knives further comprise the third proximal knife on the proximal die, and the one or more distal knives further comprise the other distal knife on the distal die adjacent to and opposing the third proximal knife, and an offset spacer, and wherein a distal knife width and an offset spacer width fit within other adjacent bearing members.