System for producing plastic containers with universally usable changing robot and method therefore
A system for producing plastic containers with a heating device for heating plastic preforms, wherein the heating device has a transport device for transporting plastic preforms along a predetermined first transport path, and a plurality of holding devices for holding the plastic preforms and at least one heating device which heats the plastic preforms during the transport thereof and comprising a forming device for forming the plastic preforms to form plastic containers. The forming device is configured for expanding the plastic preforms heated by the heating device by applying a flowable medium, and includes a plurality of forming stations which form the plastic preforms to form the plastic containers. Both the heating device and the forming device have changeable elements, wherein the system has a changing device configured for changing both changeable elements of the heating device and changeable elements of the forming device.
1 . A system for producing plastic containers with a heating device for heating plastic preforms, wherein said heating device has a transport device configured for transporting plastic preforms along a predetermined first transport path, and a plurality of holding devices configured for holding the plastic preforms and at least one heating unit configured to heat the plastic preforms during the transport thereof and comprising a forming device configured for forming the plastic preforms into plastic containers, said forming device being configured for expanding the plastic preforms heated by the heating device by applying a flowable medium, wherein the forming device has a plurality of forming stations configured to form the plastic preforms to form the plastic containers, and wherein both the heating device and the forming device have changeable elements,
wherein
the system has a changing device which is configured for changing both changeable elements of the heating device and changeable elements of the forming device, wherein the changing device is movable between at least two different positions by a mobile robot,
wherein
the mobile robot is configured to pick up the changing device and configured to set the changing device down at different positions, and,
wherein
the mobile robot is configured to pick up the changing device by driving under and configured to set down the changing device at different positions using a lifting unit.
2 . The system according to claim 1 ,
wherein
the changing device is movable between a first position, in which it is positioned for changing changeable elements of the heating device and a second position, in which the charging device is positioned for changing changeable elements of the forming device.
3 . The system according to claim 1 ,
wherein
the system has a further transport device configured to transport the heated plastic preforms from the heating device to the forming device.
4 . The system according to claim 1 ,
wherein
the changeable elements of the heating device are selected from a group of changeable elements consisting of gripping clamps, holding mandrels, and shielding plates configured for heat shielding, and/or the changeable elements of the forming device are selected from a group of elements consisting of gripping clamps, blow molds, blow mold parts, stretching rods, and blow nozzles.
5 . The system according to claim 1 ,
wherein
the changing device has at least one gripping device configured for gripping the changeable element.
6 . The system according to claim 5 ,
wherein
the changing device is configured to be equipped with at least two different gripping devices, wherein one of the gripping devices is configured for changing a changeable element of the heating device and the other of the gripping devices is configured for changing a changeable element of the forming device.
7 . The system according to claim 1 ,
wherein
the changing device has a mobile carrier on which the robot device is arranged.
8 . The system according to claim 1 ,
wherein
the system comprises at least one magazine device configured for storing changeable elements.
9 . The system according to claim 1 ,
wherein
the system has at least one stationary docking station, on which at least one component of the changing device can be arranged at least temporarily.
10 . The system according to claim 1 ,
wherein
the system has at least one identification device configured to identify at least one changeable element, and/or at least one detection device which is configured to enable the position determination of at least one element of the changing device.
11 . The system according to claim 1 ,
wherein
the mobile robot is an automated guided vehicle, a driverless transport system or an autonomous mobile robot.
12 . The system according to claim 8 ,
wherein
the magazine device is configured to be mobile, wherein the magazine device is configured to be moved by the mobile robot.
13 . The system according to claim 8 ,
wherein
the magazine device is configured as a drawer magazine, wherein compartments are configured to be pulled out.
14 . A method for operating a system for producing plastic containers, wherein plastic preforms are heated with a heating device in a working mode of the system, and wherein a transport device transports the plastic preforms along a predetermined first transport path, and a plurality of holding devices hold the plastic preforms, and at least one heating unit heats the plastic preforms during their transport, and wherein furthermore a forming device expands the plastic preforms heated by the heating device by applying a flowable medium and thus shapes them to form the plastic preforms, wherein the forming device has a plurality of forming stations, which shape the plastic preforms to form the plastic containers, and wherein both the heating device and the forming device have changeable elements,
wherein
a changing device changes both changeable elements of the heating device and changeable elements of the forming device in a changing mode, wherein the changing device is moved by a mobile robot between at least two different positions,
wherein
the mobile robot is configured to pick up the changing device and configured to set the changing device down at different positions, and,
wherein
the mobile robot is configured to pick up the changing device by driving under and configured to set down the changing device at different positions using a lifting unit.
15 . The method according to claim 14 ,
wherein
the changing device is also equipped with different gripping devices and/or changing units in order to carry out the change of changeable elements of the forming device and the change of changeable elements of the heating device.
16 . The method according to claim 14 ,
wherein
the changing device or components of the changing device are at least temporarily moved from a first position, which serves to change changeable elements of the forming device, into a second position, which serves for changing changeable elements of the heating device.
17 . The method according to claim 14 ,
wherein
changeable elements are stored at least temporarily in a magazine device and this magazine device is also moved at least temporarily into different positions.
18 . The method according to claim 14 ,
wherein
the changing device or a component of the changing device is at least temporarily positioned and/or fastened to a docking station.