IP Library Granted Patent US 12703633
Granted Patent B2
US 12703633 · App. 19/112,347 · Granted Aug 11, 2026

Composite powder for use in the negative electrode of a battery and a battery comprising such a composite powder

Inventors: Jean-Sébastien Bridel (Olen, BE); Kun Feng (Olen, BE)
Assignee: UMICORE
C01B32/05C01P2002/08C01P2002/82C01P2004/51C01P2004/61C01P2006/12C01P2006/40
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Quick Facts
Patent No.
US 12703633
App. No.
19/112,347
Granted
Aug 11, 2026
Kind
B2
Abstract

A composite powder for use in a negative electrode of a battery comprising composite particles, said composite particles comprising a carbon matrix material and silicon-based particles embedded in said carbon matrix material, said composite powder having a Raman spectrum, wherein a D band and a D'band, both corresponding to the carbon matrix material contribution, have their respective maximum intensity I D between 1330 cm −1 and 1360 cm −1 and I D ′ between 1600 cm −1 and 1620 cm −1 , wherein the ratio I D /I D ′ is at least equal to 0.9 and at most equal to 4.0.

Claims (17)

1 . A composite powder for use in a negative electrode of a battery comprising composite particles, said composite particles comprising a carbon matrix material and silicon-based particles embedded in said carbon matrix material, said composite powder having a Raman spectrum, wherein a D band and a D′ band, both corresponding to the carbon matrix material contribution, have their respective maximum intensity Ip between 1330 cm −1 and 1360 cm −1 and I D ′ between 1600 cm −1 and 1620 cm −1 , wherein the ratio I D /I D ′ is at least equal to 0.9 and at most equal to 3.8.

2 . The composite powder according to claim 1 , wherein the I D /I D ′ ratio is at least equal to 1.0 and at most equal to 3.0.

3 . The composite powder according to claim 1 , wherein the I D /I D ′ ratio is at least equal to 1.0 and at most equal to 2.6.

4 . The composite powder according to claim 1 , wherein the carbon matrix material is soft carbon.

5 . The composite powder according to claim 1 , wherein the composite powder has a silicon content S expressed in weight percent (wt %), wherein 10 wt %≤S≤60 wt %.

6 . The composite powder according to claim 1 , wherein the composite powder has a carbon content C expressed in weight percent (wt %), wherein 30 wt %≤C≤90 wt %.

7 . The composite powder according to claim 1 , wherein the composite powder has a silicon content S and an oxygen content N, both expressed in weight percent (wt %), wherein N≤0.20 S.

8 . The composite powder according to claim 1 , wherein the silicon-based particles are characterized by a number-based size distribution having a d50, the d50 being larger than or equal to 20 nm and smaller than or equal to 150 nm.

9 . The composite powder according to claim 1 , wherein the silicon-based particles are covered, for at least 50% of their surface, with the carbon matrix material.

10 . The composite powder according to claim 1 , wherein a silicon content in the silicon-based particles is at least equal to 80 wt %.

11 . The composite powder according to claim 1 , wherein the composite powder also comprises graphite and/or graphene particles, such that less than 10% of the surface of the graphite and/or graphene particles is covered with the carbon matrix material.

12 . The composite powder according to claim 1 , wherein the composite powder has a BET surface area which is at most 10 m 2 /g.

13 . The composite powder according to claim 1 , wherein the composite particles have a volume-based particle size distribution having a D10, a D50 and a D90, with 1 μm≤D10≤10 μm, 5 μm≤D50≤25 μm and 10 μm≤D90≤40 μm.

14 . A negative electrode comprising a composite powder according to claim 1 .

15 . A battery comprising a negative electrode according to claim 14 .

16 . The composite powder according to claim 1 , wherein the ratio I D /I D ′ is at least equal to 0.9 and at most equal to 3.6.

17 . The composite powder according to claim 1 , wherein the ratio I D /I D ′ is at least equal to 0.9 and at most equal to 3.4.