IP Library Granted Patent US 12703641
Granted Patent B2
US 12703641 · App. 17/629,727 · Granted Aug 11, 2026

Methods for the recovery of rare earth elements

Inventors: Chin-Min Cheng (Columbus, OH); Tarunjit Butalia (Dublin, OH); Jeffrey Bielicki (Columbus, OH); John Lenhart (Columbus, OH)
Assignee: Ohio State Innovation Foundation
C01F17/10C01F17/206C22B3/20C22B59/00
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Quick Facts
Patent No.
US 12703641
App. No.
17/629,727
Granted
Aug 11, 2026
Kind
B2
Abstract

Provided herein are methods recovering rare earth elements (REEs) from a solution containing one or more REEs. These methods can comprise contacting an aqueous solution comprising one or more rare earth elements (REEs) with a solid sequestration media (e.g., a stabilized flue gas desulfurization (sFGD) material, or a sludge by-product from a water treatment process) to provide a REE-containing solid feedstock; and contacting the solid feedstock with an extraction solution to generate a rare earth element (REE) solution.

Claims (29)

1 . A method comprising:

contacting an aqueous solution comprising one or more rare earth elements (REEs) with a solid sequestration media to provide an REE-containing solid feedstock; and

contacting the solid feedstock with an extraction solution to generate a rare earth element (REE) solution;

wherein the extraction solution comprises a chelating agent and a dithionite reducing agent.

2 . The method of claim 1 , wherein the aqueous solution comprises acid mine drainage (AMD).

3 . The method of claim 1 , wherein contacting the aqueous solution with the solid sequestration media comprises flowing the aqueous solution through a fixed bed comprising the solid sequestration media.

4 . The method of claim 3 , wherein the method further comprises constructing a fixed bed comprising the solid sequestration media in proximity to a mine emitting AMD, and fluidly connecting the fixed bed to the mine such that AMD emitted from the mine flows through the fixed bed.

5 . The method of claim 1 , wherein the chelating agent comprises a polydentate carboxylate ligand such as citrate.

6 . The method of claim 1 , wherein the method further comprises concentrating the REE solution.

7 . The method of claim 1 , wherein the method further comprises separating the REEs from the REE solution to form a rare earth oxide (REO) feedstock.

8 . The method of claim 7 , wherein the concentration of REEs in the REO feedstock is at least twenty times greater than the concentration of REEs in the solid feedstock.

9 . The method of claim 7 , wherein the ratio of the concentration of REEs in the REO feedstock to the to the concentration of REEs of the solid feedstock is from 20:1 to 100:1.

10 . The method of claim 1 , wherein the concentration of REEs in the aqueous solution is less than 1,000 ppm.

11 . The method of claim 1 , wherein the concentration of REEs in the solid feedstock is less than 1000 ppm.

12 . The method of claim 1 , wherein the concentration of REEs in the REE solution is at least ten times greater than the concentration of REEs in the solid feedstock.

13 . The method of claim 1 , wherein the solid sequestration media comprises an inorganic industrial waste material.

14 . The method of claim 1 , wherein the solid sequestration media comprises calcium sulfate, calcium sulfite, calcium carbonate, calcium hydroxide, aluminium silicate, iron oxide, or a combination thereof.

15 . The method of claim 1 , wherein the solid sequestration media comprises a stabilized flue gas desulfurization (sFGD) material.

16 . The method of claim 1 , wherein the solid sequestration media comprises a sludge by-product from a water treatment process, such as lime sludge.

17 . A method for remediating an abandoned mine site, the method comprising:

constructing a fixed bed comprising a solid sequestration media in proximity to a mine emitting acid mine drainage (AMD)

fluidly connecting the fixed bed to the mine such that AMD emitted from the mine flows through the fixed bed;

burying the fixed bed;

allowing the AMD to contact the solid sequestration media within the fixed bed to provide a rare earth element-containing (REE-containing) solid feedstock within the fixed bed;

removing the REE-containing solid feedstock from the fixed bed; and

contacting the REE-containing solid feedstock with an extraction solution to generate a rare earth element (REE) solution; and

separating the REEs from the REE solution to form a rare earth oxide (REO) feedstock.

18 . The method of claim 17 , wherein the solid sequestration media comprises an inorganic industrial waste material, calcium sulfate, calcium sulfite, calcium carbonate, calcium hydroxide, aluminium silicate, iron oxide, stabilized flue gas desulfurization (sFGD) material, a sludge by-product from a water treatment process, such as lime sludge, or a combination thereof.

19 . The method of claim 17 , wherein the fixed bed comprises a geotextile drainage system that fluidly connects the fixed bed to the mine.