IP Library Granted Patent US 12703646
Granted Patent B2
US 12703646 · App. 17/514,431 · Granted Aug 11, 2026

Nickel-based lithium metal composite oxide, method of preparing the same, and lithium secondary battery including positive electrode including the same

Inventors: Jungsue Jang (Yongin-si, KR); Jayhyok Song (Yongin-si, KR); Dongwook Shin (Yongin-si, KR); Jaeha Shim (Yongin-si, KR)
Assignee: Samsung SDI Co., Ltd.
H01M4/364C01G53/42H01M4/505H01M4/525C01P2002/54C01P2002/90C01P2004/50C01P2004/61C01P2006/40H01M2004/021H01M2004/028H01M10/0525H01M2220/20
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Quick Facts
Patent No.
US 12703646
App. No.
17/514,431
Granted
Aug 11, 2026
Kind
B2
Abstract

A nickel-based lithium metal composite oxide including secondary particles including aggregates of primary particles. The secondary particles include i) large secondary particles having a particle size of at least about 14 μm and including aluminum and ii) small secondary particles having a particle size of no more than about 5 μm and including manganese, and a manganese content by mole percent of each of the large secondary particles is smaller than a manganese content by mole percent of each of the small secondary particles and manganese is included on a surface of each of the large secondary particles and aluminum is included on a surface of each of the small secondary particles.

Claims (48)

1 . A nickel-based lithium metal composite oxide comprising secondary particles including aggregates of primary particles,

wherein:

the secondary particles comprise i) large secondary particles having a particle size of at least 14 μm and including aluminum and ii) small secondary particles having a particle size of no more than 5 μm and including manganese;

each of the large secondary particles comprises a core and a surface layer around the core, and each of the small secondary particles comprises a core and a surface layer around the core;

a manganese content by mole percent of the large secondary particles based on total moles of metal excluding lithium of the large secondary particles is smaller than a manganese content by mole percent of the small secondary particles based on total moles of metal excluding lithium of the small secondary particles; and

the surface layer of at least some of the large secondary particles comprises aluminum and from 0.01 mol % to 0.2 mol % manganese based on a total amount of transition metals of the large secondary particles,

the manganese on the surface layer of the large secondary particles is a kind of manganese from a precursor of the small secondary particles, and

the surface layer of at least some of the small secondary particles comprises manganese and from 0.01 mol % to 0.2 mol % aluminum based on a total amount of transition metals of the small secondary particles,

wherein the core of each of the small secondary particles consists of a compound represented by Formula 2:

Li a (Ni 1−x−y−z Co x Mn y M z )O 2±α1 , and  Formula 2

wherein in Formula 2, M is boron, magnesium, calcium, strontium, barium, titanium, vanadium, chromium, iron, copper, or zirconium,

0.95≤a≤1.1, 0.6≤(1-x-y-z)<1, 0<x<0.4, 0<y<0.4, 0≤z<0.4, and 0≤α 1 ≤0.1.

2 . The nickel-based lithium metal composite oxide of claim 1 , wherein the core of each of the large secondary particles excludes manganese or the core of at least some of the large secondary particles comprises from 0.01 mol % to 0.5 mol % manganese based on total moles of metal excluding lithium of the large secondary particles.

3 . The nickel-based lithium metal composite oxide of claim 1 , wherein the cores of at least some of the small secondary particles each comprise from 0.5 mol % to 5 mol % manganese based on total moles of metal excluding lithium of the small secondary particles.

4 . The nickel-based lithium metal composite oxide of claim 1 , wherein some of the large secondary particles have a particle size of 14 μm to 20 μm.

5 . The nickel-based lithium metal composite oxide of claim 1 , wherein some of the small secondary particles have a particle size of 1 μm to 5 μm.

6 . The nickel-based lithium metal composite oxide of claim 1 , wherein the nickel-based lithium metal composite oxide comprises at least 60 mol % nickel based on total moles of metal excluding lithium of the nickel-based lithium metal composite oxide.

7 . The nickel-based lithium metal composite oxide of claim 1 , wherein an amount of the large secondary particles is from 30 parts by weight to 90 parts by weight based on 100 parts by weight of a total amount of the large secondary particles and the small secondary particles.

8 . The nickel-based lithium metal composite oxide of claim 1 , wherein the core of each of the large secondary particles consists of a compound of Formula 1 below:

Li a (Ni 1−x−y−z Co x Al y M z )O 2±α1   Formula 1

wherein in Formula 1, M is boron, magnesium, calcium, strontium, barium, titanium, vanadium, chromium, iron, copper, or zirconium,

0.95≤a≤1.1, 0.6≤(1-x-y-z)<1, 0<x<0.4, 0<y<0.4, 0≤z<0.4, and 0≤α 1 ≤0.1.

9 . The nickel-based lithium metal composite oxide of claim 1 , wherein in Formula 2, 0.001<y<0.3.

10 . The nickel-based lithium metal composite oxide of claim 1 , wherein at least some of the large secondary particles comprise from 0.5 mol % to 5 mol % aluminum based on total moles of metal excluding lithium of the large secondary particles.

11 . A method of preparing the nickel-based lithium metal composite oxide according to claim 1 , the method comprising the steps of:

preparing a precursor mixture by mixing a large precursor having a size of at least 14 μm and including aluminum, a small precursor having a size of no more than 5 μm and including manganese, and a lithium precursor; and

heat-treating the precursor mixture,

wherein the heat-treating is performed at a temperature of 600° C. to 900° C. to simultaneously treat the large precursor and the small precursor to obtain the secondary particles of the nickel-based lithium metal composite oxide,

wherein the large precursor comprises from 0.5 mol % to 5 mol % aluminum based on total moles of metal of the large precursor, and

wherein the small precursor does not comprise aluminum.

12 . The method of claim 11 , wherein:

the large precursor excludes manganese or the large precursor comprises from 0.01 mol % to 0.5 mol % manganese based on total moles of metal of the large precursor; and

the small precursor comprises from 0.5 mol % to 5 mol % manganese based on total moles of metal of the small precursor.

13 . The method of claim 11 , wherein the lithium precursor comprises an anhydrous lithium hydroxide, a lithium hydroxide hydrate, a lithium fluoride, a lithium carbonate, or any mixture thereof.

14 . A positive electrode comprising the nickel-based lithium metal composite oxide of claim 1 .

15 . A lithium secondary battery comprising the positive electrode of claim 14 , a negative electrode, and an electrolyte therebetween.

16 . A metal oxide composite comprising nickel, lithium, and secondary particles including aggregates of primary particles, wherein:

the secondary particles comprise i) large secondary particles having a particle size of at least 14 μm and including aluminum and ii) small secondary particles having a particle size of no more than 5 μm and including manganese;

each of the large secondary particles comprises a core and a surface layer around the core;

each of the small secondary particles comprises a core and a surface layer around the core;

a manganese content by mole percent of at least some of the large secondary particles is smaller than a manganese content by mole percent of at least some of the small secondary particles;

the surface layer of at least some of the large secondary particles comprises aluminum and from 0.01 mol % to 0.2 mol % manganese based on a total amount of transition metals of the large secondary particles;

the manganese on the surface layer of the large secondary particles is a kind of manganese from a precursor of the small secondary particles; and

the surface layer of at least some of the small secondary particles comprises manganese and from 0.01 mol % to 0.2 mol % aluminum based on a total amount of transition metals of the small secondary particles,

wherein the core of each of the small secondary particles consists of a compound represented by Formula 2:

Li a (Ni 1−x−y−z Co x Mn y M z )O 2±α1 , and  Formula 2

wherein in Formula 2, M is boron, magnesium, calcium, strontium, barium, titanium, vanadium, chromium, iron, copper, or zirconium,

0.95≤a≤1.1, 0.6≤(1-x-y-z)<1, 0<x<0.4, 0<y<0.4, 0≤z<0.4, and 0≤α 1 ≤0.1.