Matting polymer composition having excellent weather resistance and impact resistance, and matte sheet including the same
Provided are a matting polymer composition having excellent weather resistance and impact resistance, and a matte sheet including the same. The matting polymer composition according to the present disclosure includes two kinds of styrene-acrylonitrile copolymers having different acrylonitrile contents, and a matting agent, and thus, a molded article manufactured by an extrusion or injection process has mechanical properties such as excellent weather resistance and impact resistance, and also may show an effective matting effect and excellent appearance quality.
1 . A matting polymer composition comprising:
(A) acrylate-styrene-acrylonitrile graft copolymer;
(B-1) first styrene-acrylonitrile copolymer;
(B-2) second styrene-acrylonitrile copolymer; and
(C) a matting agent;
wherein the first styrene-acrylonitrile copolymer and the second styrene-acrylonitrile copolymer have different acrylonitrile contents from each other; and
wherein the matting agent is prepared from a composition for reaction extrusion including polystyrene (PS), a styrene-acrylonitrile copolymer (SAN), a N-phenylmaleimide-based copolymer (PMI), an alicyclic epoxy compound, and an acid compound.
2 . The matting polymer composition of claim 1 ,
wherein the first styrene-acrylonitrile copolymer has an acrylonitrile content of 31 to 40 wt %, and the second styrene-acrylonitrile copolymer has an acrylonitrile content of 22 to 30 wt %.
3 . The matting polymer composition of claim 1 ,
wherein the alicyclic epoxy compound is selected from one or more compounds of a group consisting of 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexane-carboxylate, diethylene glycol bis(3,4-epoxycyclohexane-carboxylate), 2-ethyl-1,3-hexanediol bis(3,4-epoxycyclohexane-carboxylate), diethylene glycol bis(3,4-epoxy-6-methylcyclohexane-carboxylate), 3-methyl-1,5-pentanediol bis(3,4-epoxycyclohexane-carboxylate), 1,5-pentanediol bis(3,4-epoxycyclohexane-carboxylate), ethylene glycol bis(3,4-epoxycyclohexane-carboxylate), ethylene glycol bis(3,4-epoxy-6-methylcyclohexane-carboxylate), bis(3,4-epoxycyclohexylmethyl) oxalate, bis(3,4-epoxycyclohexylmethyl) succinate, bis(3,4-epoxycyclohexylmethyl) adipate, and 1,2,8,9-diepoxylimonene.
4 . The matting polymer composition of claim 1 ,
wherein the acid compound is any one or a combination of two or more compounds selected from a group consisting of R 1 COOH or R 2 SO 3 H, and salt compounds thereof,
wherein R 1 and R 2 are independently C 6-30 alkyl, C 6-30 aryl, or C 6-30 arC 6-30 alkyl.
5 . The matting polymer composition of claim 1 ,
wherein the composition for reaction extrusion includes 10 to 20 wt % of the polystyrene, 60 to 80 wt % of the styrene-acrylonitrile copolymer, 5 to 20 wt % of the N-phenylmaleimide-based copolymer, 1 to 6 wt % of the alicyclic epoxy compound, and 0.01 to 1.5 wt % of the acid compound.
6 . The matting polymer composition of claim 1 ,
wherein the matting polymer composition includes 50 to 90 parts by weight of the first styrene-acrylonitrile copolymer, 15 to 35 parts by weight of the second styrene-acrylonitrile copolymer, and 2 to 24 parts by weight of the matting agent, based on 100 parts by weight of the acrylate-styrene-acrylonitrile graft copolymer.
7 . The matting polymer composition of claim 6 ,
wherein a weight ratio between the first styrene-acrylonitrile copolymer and the second styrene-acrylonitrile copolymer is 1:0.1 to 0.5.
8 . The matting polymer composition of claim 1 ,
wherein the second styrene-acrylonitrile copolymer has a glass transition temperature of 110 to 130° C.
9 . The matting polymer composition of claim 8 ,
wherein the matting polymer composition includes 5 to 50 parts by weight of the first styrene-acrylonitrile copolymer, 30 to 100 parts by weight of the second styrene-acrylonitrile copolymer, and 2 to 24 parts by weight of the matting agent, based on 100 parts by weight of the acrylate-styrene-acrylonitrile graft copolymer.
10 . The matting polymer composition of claim 1 , further comprising: a third styrene-acrylonitrile copolymer having a weight average molecular weight of 4,000,000 g/mol or more.
11 . The matting polymer composition of claim 10 , wherein 1 to 6 parts by weight of the third styrene-acrylonitrile copolymer is included based on 100 parts by weight of the acrylate-styrene-acrylonitrile graft copolymer.
12 . A molded article manufactured by extruding or injecting the matting polymer composition of claim 1 .
13 . A sheet comprising: a base layer, and a skin layer formed by co-extruding and laminating the matting polymer composition of claim 1 on the base layer.
14 . The sheet of claim 13 ,
wherein the base layer is selected from one or more compounds of a group consisting of polyvinyl chloride (PVC), polypropylene (PP), polyacrylate, polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polymethylmethacrylate (PMMA), polycarbonate (PC), polyamide, styrene-acrylonitrile copolymer (SAN), acrylonitrile-butadiene-styrene (ABS), acrylonitrile-styrene-acrylate (ASA), and a mixture thereof.