IP Library Granted Patent US 12703822
Granted Patent B2
US 12703822 · App. 19/042,790 · Granted Aug 11, 2026

Compositions and methods for breaking foams and emulsions

Inventors: Gayani W. Pinnawala (Houston, TX); Sujeewa Palayangoda (San Ramon, CA); Varadarajan Dwarakanath (Houston, TX); Mohamad Ali Salman (Houston, TX); Scott Presbury West (San Ramon, CA)
Assignee: CHEVRON U.S.A. INC.
C09K8/584
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Quick Facts
Patent No.
US 12703822
App. No.
19/042,790
Granted
Aug 11, 2026
Kind
B2
Abstract

Methods and compositions for breaking foams, emulsions, or any combination thereof. The foam, emulsion, or any combination is contacted with a breaking composition. The breaking composition comprises a sulfosuccinate and a solvent. The solvent has an octanol/water partition coefficient ([P]) at 25°. The log of the partition coefficient at 25° (log [P]) is from 0.1 to 5.

Claims (23)

1 . A method of breaking a foam, emulsion, or any combination thereof, the method comprising:

contacting the foam, emulsion, or any combination thereof with a breaking composition, wherein the breaking composition comprises a sulfosuccinate and a solvent;

wherein the solvent has an octanol/water partition coefficient ([P]) at 25°, and wherein the log of the partition coefficient at 25° (log [P]) is from 0.1 to 5;

wherein the sulfosuccinate is present in an amount sufficient to reduce foam by at least 50%.

2 . The method of claim 1 , wherein the breaking composition further comprises a surfactant having a kraft point of at least 30° C.

3 . The method of claim 2 , wherein the surfactant comprises an aryl sulfonate surfactant.

4 . The method of claim 3 , wherein the aryl sulfonate surfactant is present in the breaking composition in a concentration of from 0.5% v/v to 5% v/v.

5 . The method of claim 3 , wherein the sulfosuccinate, solvent, and aryl sulfonate are present in the breaking composition in a ratio of sulfosuccinate to solvent to aryl sulfonate of from 1:1.2:0.05 to 1:10:0.1.

6 . The method of claim 1 , wherein the sulfosuccinate is present in the breaking composition in a concentration of from 10% v/v to 40% v/v.

7 . The method of claim 1 , wherein the solvent is present in the breaking composition in a concentration of from 40% v/v to 90% v/v.

8 . The method of claim 1 , wherein the solvent and the sulfosuccinate are present in the breaking composition in a ratio of solvent to sulfosuccinate of from 1.2:1 to 10:1.

9 . The method of claim 1 , wherein the solvent comprises an alcohol, an ether, an aromatic organic solvent, or any combination thereof.

10 . The method of claim 9 , wherein the solvent comprises an alcohol, and wherein the alcohol is selected from hexanol, isopropanol, 2-ethylhexanol, 4-methyl-2-pentanol, 2-butoxyethanol, benzyl alcohol, isobutanol, sec-butanol, tert-butanol, pentaerythritol, trimethylolpropane, glycerol, ethylene glycol, propylene glycol, or any combination thereof.

11 . The method of claim 1 , wherein the breaking composition comprises the sulfosuccinate, glycerol, and 4-methyl-2-pentanol.

12 . The method of claim 11 , wherein the breaking composition comprises from 15% v/v to 25% v/v sulfosuccinate, from 70% v/v to 80% v/v 4-methyl-2-pentanol, and from 1% v/v to 5% v/v glycerol.

13 . The method of claim 1 , wherein the foam, the emulsion, or any combination thereof is present on or within equipment associated with an oil and gas operation.

14 . The method of claim 1 , wherein the foam, the emulsion, or any combination thereof is present in a separator, and wherein the method comprises injecting the breaking composition into the separator, injecting the breaking composition upstream of the separator, injecting the breaking composition downstream of the separator, or any combination thereof.

15 . The method of claim 1 , wherein the foam, the emulsion, or any combination thereof is present in a pipe, in a pipeline, in a wellhead, or any combination thereof, and wherein the method comprises injecting the breaking composition into the pipe, into the pipeline, into the wellhead, or any combination thereof.

16 . The method of claim 15 , wherein the method comprises continuously injecting the breaking composition.

17 . The method of claim 1 , wherein the foam, the emulsion, or any combination thereof comprises a produced fluid.

18 . The method of claim 17 , wherein the produced fluid comprises an aqueous component, a hydrocarbon component, and one or more surfactants.

19 . A breaking composition comprising a sulfosuccinate and a solvent, wherein the solvent has an octanol/water partition coefficient ([P]) at 25°, and wherein the log of the partition coefficient at 25° (log [P]) is from 0.1 to 5;

wherein the sulfosuccinate is present in an amount sufficient to reduce foam by at least 50%.