IP Library Granted Patent US 12703898
Granted Patent B2
US 12703898 · App. 18/725,783 · Granted Aug 11, 2026

MCrAlX-alloy, powder, coating for protection against corrosion and oxidation and for bonding ceramic insulating coating and component

Inventors: Xin-Hai Li (Linkoping, SE); Snezana Djordjevic (Finspong, SE)
Assignee: Siemens Energy Global GmbH & Co. KG
C22C19/056B22F1/10B22F1/12B22F2301/15B22F2999/00
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Quick Facts
Patent No.
US 12703898
App. No.
18/725,783
Granted
Aug 11, 2026
Kind
B2
Abstract

A MCrAlX-alloy, powder, coating for protection against corrosion and oxidation and for bonding ceramic insulating coating and component. The nickel-based alloy NiCoCrAlY includes: Cobalt (Co) 24.5%-26.5%; Chrome (Cr) 14.5%-16.5%; Aluminum (Al) 11.6%-12.6%; Yttrium (Y) 0.3%-0.5%; Iron (Fe) 4.0%-5.0%; Tantalum (Ta) 0.6%-0.8%; Molybdenum (Mo) 0.4%-0.6%; Silicon (Si) 0.4%-0.6%.

Claims (74)

1 . A nickel-based alloy, consisting of (in wt %):

Cobalt (Co)

25.5%

Chrome (Cr)

15.5%

Aluminum (Al)

12.1%

Iron (Fe)

 4.5%

Tantalum (Ta)

 0.7%,

Molybdenum (Mo)

 0.5%

Silicon (Si)

 0.5%

Sulfur (S)

≤10 ppm,

no Rhenium (Re) or Ruthenium (Ru), and a balance of Nickel (Ni).

2 . A powder, comprising:

an alloy according to claim 1 ,

optionally comprising a binder and/or hard or ceramic particles.

3 . A coating, having

a composition of an alloy according to claim 1 ,

comprising a thickness in a range of 30 μm to 800 μm.

4 . A component, comprising at least

a metallic substrate comprising a Nickel-based or Cobalt-based superalloy,

a metallic coating with a composition according to claim 1 , and

a ceramic coating above the metallic substrate and the metallic coating.

5 . The component according to claim 4 ,

wherein the ceramic coating comprises a Zirconia based composition, partly or fully stabilized.

6 . A coating produced with a power of claim 2 ,

comprising a thickness in a range of 30 μm to 800 μm.

7 . A component, comprising at least

a metallic substrate comprising a Nickel-based or Cobalt-based superalloy,

the coating according to claim 3 ,

and a ceramic coating above the metallic substrate and the coating.

8 . A nickel-based alloy, consisting of (in wt %):

Cobalt (Co)

24.5%-26.5%

Chrome (Cr)

14.5%-16.5%

Aluminum (Al)

11.6%-12.6%

Hafnium (Hf)

 0.3%-0.5%

Iron (Fe)

 4.0%-5.0%

Tantalum (Ta)

 0.6%-0.8%

Molybdenum (Mo)

 0.4%-0.6%

Silicon (Si)

 0.4%-0.6%

Sulfur (S)

≤10 ppm,

no Rhenium (Re) or Ruthenium (Ru), and a balance of Nickel (Ni).

9 . A nickel-based alloy, consisting of (in wt %):

Cobalt (Co)

24.5%-26.5%

Chrome (Cr)

14.5%-16.5%

Aluminum (Al)

11.6%-12.6%

Iron (Fe)

 4.0%-5.0%

Tantalum (Ta)

 0.6%-0.8%

Molybdenum (Mo)

 0.4%-0.6%

Silicon (Si)

 0.4%-0.6%

Sulfur (S)

≤10 ppm,

no Rhenium (Re) or Ruthenium (Ru), and a balance of Nickel (Ni).