IP Library Granted Patent US 12703952
Granted Patent B2
US 12703952 · App. 18/415,968 · Granted Aug 11, 2026

Multi-piece underground base for a static structure

Inventor: Ryan Ayers (Sandyston, NJ)
Assignee: FASTEPC, INC.
E02D5/24E02D5/285E02D5/52E02D27/08
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Quick Facts
Patent No.
US 12703952
App. No.
18/415,968
Granted
Aug 11, 2026
Kind
B2
Abstract

A clamshell underground base configured for supporting an above-ground static structure includes a pair of clamshell sections configured to removably connect to each other to define a pipe portion having an open top end, an open bottom end, and an opening extending therebetween. Each of the clamshell sections has a distal end, a proximal end, and a body portion between the distal end and the proximal end. At least one reinforcement plate is connected to the each of the clamshell sections and extends across the opening. Each of the clamshell sections is made from a first material, and the at least one reinforcement plate is made from a second material different from the first material. The first material is a fiber-reinforced polymer composite material, and the second material is steel.

Claims (38)

1 . A clamshell underground base configured for supporting an above-ground static structure, the clamshell underground base comprising:

a pair of clamshell sections configured to removably connect to each other to define a pipe portion having an open top end, an open bottom end, and an opening extending therebetween, each of the clamshell sections having a distal end, a proximal end, and a body portion between the distal end and the proximal end; and

at least one reinforcement plate connected to the each of the clamshell sections and extending across the opening,

wherein each of the clamshell sections is made from a first material,

wherein the at least one reinforcement plate is made from a second material different from the first material, and

wherein the reinforcement plate is clamped between the clamshell portions and extends along the opening in a direction from the open top end to the open bottom end.

2 . The clamshell underground base of claim 1 , wherein the first material is a fiber-reinforced polymer composite material, and wherein the second material is steel.

3 . The clamshell underground base of claim 2 , wherein the fiber-reinforced polymer composite material comprises a plurality of fiberglass fabric mats.

4 . The clamshell underground base of claim 3 , wherein each of the plurality of fiberglass fabric mats is aligned at a 45° angle relative to adjacent fiberglass fabric mats.

5 . The clamshell underground base according to claim 1 , wherein each of the clamshell sections comprises:

a first bend line between the proximal end and the distal end extending along a longitudinal length of the body portion; and

a second bend line between the proximal end and the distal end extending along the longitudinal length of the body portion.

6 . The clamshell underground base according to claim 5 , wherein the body portion of each of the clamshell sections between the first bend line and the second bend line defines a semi-circular shape.

7 . The clamshell underground base according to claim 5 , wherein the at least one reinforcement plate is connected to the body portion of each of the clamshell sections between the first bend line and the second bend line.

8 . The clamshell underground base according to claim 5 , wherein the first bend line is substantially parallel to the second bend line.

9 . The clamshell underground base according to claim 5 , wherein the first bend line defines an angle of 90° between a first portion and a second portion of the body portion of each clamshell section, and wherein the second bend line defines an angle of 90° between the first portion and a third portion of the body portion of each clamshell section.

10 . The clamshell underground base according to claim 9 , wherein the second portion and the third portion of the body portion of each clamshell section comprise a plurality of holes for receiving a plurality of mechanical fasteners configured for connecting the clamshell portions to each other.

11 . The clamshell underground base according to claim 1 , wherein the at least one reinforcement plate is planar.

12 . The clamshell underground base of claim 1 , further comprising at least one side support structure removably connected to at least one of the clamshell portions.

13 . The clamshell underground base according to claim 12 , wherein the at least one side support structure comprises:

a bracket distal end;

a bracket proximal end;

a bracket body portion between the bracket proximal end and the bracket distal end; and

a plurality of bend lines between the bracket proximal end and the bracket distal end extending along a longitudinal length of the bracket body portion.

14 . The clamshell underground base according to claim 13 , wherein the at least one side support structure further comprises a pair of curved connection portions having a curvature corresponding to an outer shape of at least one of the clamshell portions.

15 . The clamshell underground base of claim 1 , further comprising an end cap connected to the proximal end of the clamshell portions and covering at least a portion of the open top end of the pipe portion.

16 . The clamshell underground base according to claim 15 , wherein the end cap comprises a base plate that defines a plurality of holes for receiving a plurality of mechanical fasteners configured for connecting the static structure to the base plate.

17 . The clamshell underground base according to claim 16 , wherein the end cap comprises a pair of support plates connected to the base plate, the pair of support plates separated by a gap configured to receive a part of the body portion of each clamshell portion and the at least one reinforcement plate.

18 . The clamshell underground base according to claim 17 , further comprising at least one stabilizing bracket connecting the base plate to the pair of support plates.

19 . The clamshell underground base according to claim 18 , wherein the end cap comprises a flat drive plate configured for engagement with a driving machine for driving the clamshell underground base into the ground.

20 . A clamshell underground base configured for supporting an above-ground static structure, the clamshell underground base comprising:

a pair of clamshell sections configured to removably connect to each other to define a pipe portion having an open top end, an open bottom end, and an opening extending therebetween, each of the clamshell sections having a distal end, a proximal end, and a body portion between the distal end and the proximal end;

at least one reinforcement plate connected to the each of the clamshell sections and extending across the opening;

at least one side support structure removably connected to at least one of the clamshell portions; and

an end cap connected to the proximal end of the clamshell portions and covering at least a portion of the open top end of the pipe portion,

wherein each of the clamshell sections is made from a fiber-reinforced polymer composite material,

wherein the at least one reinforcement plate is made from steel, and

wherein the reinforcement plate is clamped between the clamshell portions and extends along the opening in a direction from the open top end to the open bottom end.