IP Library Granted Patent US 12704341
Granted Patent B2
US 12704341 · App. 18/428,649 · Granted Aug 11, 2026

Suppressor baffle

Inventor: Evan A. Miller (Exeter, NH)
Assignee: Sig Sauer, Inc.
F41A21/30
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Quick Facts
Patent No.
US 12704341
App. No.
18/428,649
Granted
Aug 11, 2026
Kind
B2
Abstract

A suppressor baffle includes a cone portion expanding along a central axis from a proximal end defining a projectile opening to an open distal end having an outer rim. The projectile opening is in an entrance plane oriented obliquely to the central axis. A first volume between a first side of the cone portion and a central plane that includes the central axis is smaller than a second volume between an opposite second side of the cone portion and the central plane. At least part of the outer surface of the second side of the cone portion has a convex profile as viewed along the central plane from a side of the suppressor baffle. In another example, a first part of the cone is axially offset from an opposite second part of the cone, resulting in a curved projectile opening profile and a curved outer rim profile.

Claims (32)

1 . A suppressor baffle comprising:

a baffle cone expanding along a central axis from a proximal end that defines a projectile opening to an open distal end having an outer rim, wherein the projectile opening is in an entrance plane oriented obliquely to the central axis, and wherein a first volume between a first side of the cone and a central plane that includes the central axis is smaller than a second volume between an opposite second side of the baffle cone and the central plane; and

one or more walls extending axially rearward from the first side of the baffle cone, the one or more walls having a radially outer portion that extends axially rearward from the outer rim, the outer portion configured to connect axially along an outer housing, the one or more walls also extending radially inward from the outer portion toward the projectile opening;

wherein the one or more walls includes at least two walls joining at a vertex directed towards the projectile opening; and

wherein the first side of the baffle cone is shifted distally with respect to the second side of the baffle cone.

2 . The suppressor baffle of claim 1 , wherein:

the projectile opening has a wave shape as viewed from a side of the cone, the wave shape including a first end portion, a middle portion, and a second end portion;

the first end portion and second end portion extend substantially radially to the central axis;

the middle portion is oriented obliquely to the central axis at an inflection point;

the middle potion connects to the first end portion with a concave curve; and

the middle portion connects to the second end portion with a convex curve.

3 . The suppressor baffle of claim 2 , wherein the middle portion defines an angle from 20-50° with central axis at the inflection point.

4 . The suppressor baffle of claim 3 , wherein the angle is from 25-35° with central axis at the inflection point.

5 . The suppressor baffle of claim 4 , wherein the inflection point is coincident with the central axis as viewed from a side of the suppressor baffle.

6 . The suppressor baffle of claim 1 , wherein a profile of the outer rim has a first outer rim portion extending radially, a second outer rim portion extending radially, and a middle rim portion connected to the first outer rim portion with a convex curve and to the second outer rim portion by a concave curve.

7 . The suppressor baffle of claim 1 , wherein the projectile opening has a projected diameter that is perpendicular to the central axis, and wherein the first end portion is axially offset from the second end portion by an entrance offset distance of 0.2 to 1.2 times the projected diameter.

8 . The suppressor baffle of claim 7 , wherein the entrance offset distance is from 0.15 to 0.25 inch.

9 . The suppressor baffle of claim 7 , wherein the first outer rim portion is axially offset from the second outer rim portion by a rim offset distance from 0.2 to 1.2 times a projected diameter of the projectile opening.

10 . A suppressor assembly comprising:

an outer housing; and

a baffle stack within the outer housing and having three or more baffles arranged along a central axis, individual baffles comprising a cone portion expanding along the central axis from a proximal end to an open distal end having an outer rim connected to the outer housing;

wherein the proximal end of the cone portion defines a projectile opening contained in a plane that is oriented obliquely to the central axis so as to define an angle α with the central axis as viewed from a side of the baffle stack; and

wherein the three or more baffles include a first baffle defining a first angle α1<90°, a second baffle located distally of the first baffle and defining a second angle α2<α1, and a third baffle located distally of the second baffle and defining a third angle α3<α2.

11 . The suppressor assembly of claim 10 , wherein individual baffles have a first volume between a first side of the cone portion and a central plane that includes the central axis, and individual baffles have a second volume between an opposite second side of the cone portion and the central plane, the first volume being smaller than the second volume.

12 . The suppressor assembly of claim 10 , wherein the projectile opening of individual baffles has a circular shape as viewed along the central axis.

13 . The suppressor assembly of claim 10 , further comprising:

one or more walls extending axially and intersecting the three of more baffles of the baffle stack.

14 . The suppressor assembly of claim 13 , wherein the one or more walls includes:

a first wall connected to and extending radially inward from the outer housing; and

additional walls spaced from the outer housing and positioned between the outer housing and the projectile opening, the additional walls extending towards the projectile opening.

15 . The suppressor assembly of claim 13 , wherein the one or more walls includes a V-shaped wall having a vertex directed towards the projectile opening and having radially outer portions connected to the outer housing.

16 . The suppressor assembly of claim 15 , wherein the suppressor assembly defines part of a blast chamber between the V-shaped wall and the outer housing, the blast chamber in fluid communication with an entrance to the suppressor assembly.