IP Library Granted Patent US 12704679
Granted Patent B2
US 12704679 · App. 18/535,616 · Granted Aug 11, 2026

High-brightness combiner with shaped capillary

Inventors: Richard D. Faulhaber (San Carlos, CA); Martin H. Muendel (Oakland, CA); Jeff Gregg (San Jose, CA)
Assignee: Lumentum Operations LLC
G02B6/2555
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Quick Facts
Patent No.
US 12704679
App. No.
18/535,616
Granted
Aug 11, 2026
Kind
B2
Abstract

In some implementations, a high-brightness combiner comprises a fiber bundle that comprises a plurality of optical fibers associated with a packing geometry that defines a shape of an outer periphery of the fiber bundle. The high-brightness combiner further comprises a capillary structure, comprising a glass enclosure surrounding the fiber bundle, wherein the capillary structure includes an outer periphery, and an inner periphery with a shape that corresponds to the shape of the outer periphery of the fiber bundle.

Claims (39)

1 . A high-brightness combiner, comprising:

a fiber bundle that comprises a plurality of optical fibers associated with a packing geometry that defines a shape of an outer periphery of the fiber bundle; and

a capillary structure, comprising a glass enclosure surrounding the fiber bundle, wherein the capillary structure includes:

an outer periphery, and

an inner periphery with a shape that corresponds to the shape of the outer periphery of the fiber bundle,

wherein the inner periphery is hollow within the shape that corresponds to the shape of the outer periphery of the fiber bundle.

2 . The high-brightness combiner of claim 1 , wherein the plurality of optical fibers includes a plurality of pump fibers, a plurality of signal fibers, or a combination of one or more signal fibers and one or more pump fibers.

3 . The high-brightness combiner of claim 1 , wherein the shape of the inner periphery of the capillary structure reduces a size of one or more interstitial regions between the plurality of optical fibers along the capillary structure relative to a capillary structure with a non-shaped inner periphery.

4 . The high-brightness combiner of claim 1 , wherein the capillary structure is associated with a down-taper from an input end of the capillary structure toward an output end of the capillary structure, such that the plurality of optical fibers is fused into a single optical fiber at the output end of the capillary structure.

5 . The high-brightness combiner of claim 1 , wherein the glass enclosure surrounding the fiber bundle is a first layer of the capillary structure, and wherein the capillary structure further comprises:

a second layer, surrounding the first layer, formed from a different material than a material used in the first layer or a doped version of the material used in the first layer.

6 . The high-brightness combiner of claim 5 , wherein the capillary structure further comprises:

a third layer, surrounding the second layer, formed from one or more of the materials used in the first layer, a different material than a material used in the second layer, or a doped version of the material used in the second layer.

7 . The high-brightness combiner of claim 1 , wherein the capillary structure is an inner capillary structure, and wherein the high-brightness combiner further comprises:

an outer capillary structure, surrounding the inner capillary structure such that the inner capillary structure is nested within the outer capillary structure, wherein the outer capillary structure comprises an inner periphery that has a shape that corresponds to a shape of an outer periphery of one or more optical fibers that are provided in a second fiber bundle between the inner capillary structure and the outer capillary structure.

8 . The high-brightness combiner of claim 1 , wherein the plurality of optical fibers in the fiber bundle have a symmetric packing geometry.

9 . The high-brightness combiner of claim 1 , wherein the plurality of optical fibers in the fiber bundle have an asymmetric packing geometry.

10 . The high-brightness combiner of claim 1 , wherein the plurality of optical fibers in the fiber bundle have equal diameters.

11 . The high-brightness combiner of claim 1 , wherein the plurality of optical fibers in the fiber bundle include at least a first optical fiber with a first diameter and a second optical fiber with a second diameter.

12 . The high-brightness combiner of claim 1 , wherein the outer periphery of the capillary structure is shaped to fit, around the outer periphery, one or more fibers that are provided in a second fiber bundle.

13 . A shaped capillary, comprising:

a glass enclosure to surround a fiber bundle that comprises a plurality of optical fibers associated with a packing geometry that defines a shape of an outer periphery of the fiber bundle, wherein the glass enclosure comprises:

an outer periphery, and

an inner periphery with a shape that corresponds to the shape of the outer periphery of the fiber bundle,

wherein the inner periphery is hollow within the shape that corresponds to the shape of the outer periphery of the fiber bundle.

14 . The shaped capillary of claim 13 , wherein the shape of the inner periphery reduces a size of one or more interstitial regions between the plurality of optical fibers relative to a capillary structure with a circular inner periphery.

15 . The shaped capillary of claim 13 , wherein the glass enclosure is a first layer of the shaped capillary, and wherein the shaped capillary further comprises:

a second layer, surrounding the first layer, formed from a different material than a material used in the first layer or a doped version of the material used in the first layer.

16 . The shaped capillary of claim 13 , wherein the plurality of optical fibers in the fiber bundle have a symmetric packing geometry.

17 . The shaped capillary of claim 13 , wherein the plurality of optical fibers in the fiber bundle have an asymmetric packing geometry.

18 . The shaped capillary of claim 13 , wherein the plurality of optical fibers in the fiber bundle have equal diameters.

19 . The shaped capillary of claim 13 , wherein the plurality of optical fibers in the fiber bundle include at least a first optical fiber with a first diameter and a second optical fiber with a second diameter.

20 . A method for fabricating a high-brightness combiner, comprising:

loading, into a capillary structure, a plurality of optical fibers associated with a packing geometry that defines a shape of an outer periphery of a fiber bundle that includes the plurality of optical fibers, wherein the capillary structure is a glass enclosure, surrounding the fiber bundle, that includes:

an outer periphery, and

an inner periphery with a shape that corresponds to the shape of the outer periphery of the fiber bundle,

wherein the inner periphery is hollow within the shape that corresponds to the shape of the outer periphery of the fiber bundle;

tapering the capillary structure while a heat source is applied along a length of the outer periphery of the capillary structure; and

cleaving the tapered capillary structure at a waist.