IP Library Granted Patent US 12704711
Granted Patent B2
US 12704711 · App. 18/529,835 · Granted Aug 11, 2026

Air veil system for sensor housing

Inventor: Charles Hugh Wu (Sterling, VA)
Assignee: Orchard Robotics Inc.
G02B27/0006
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Quick Facts
Patent No.
US 12704711
App. No.
18/529,835
Granted
Aug 11, 2026
Kind
B2
Abstract

An air veil system includes a housing containing a sensor, and a manifold mounted to the housing. The manifold defines an air outlet as a continuous loop surrounding the sensor. The air outlet is configured to receive a supply of pressurized air from an air source and generate an airflow that extends outward from the continuous loop in front of the housing, the airflow creating an air veil surrounding the sensor. The air veil extends outward from the continuous loop in front of the housing at an angle such that the air veil converges at a point in an axial direction of the manifold in front of the housing. The manifold includes a first surface and a second surface disposed at a predetermined gap relative the first surface. The air outlet as the continuous loop is defined by the predetermined gap.

Claims (26)

1 . An air veil system comprising:

a housing including a sensor;

a manifold mounted to the housing, the manifold defining an air outlet as a continuous loop surrounding the sensor, wherein the air outlet is configured to receive a supply of pressurized air from an air source and generate an airflow that extends outward from the continuous loop in front of the housing, the airflow creating an air veil surrounding the sensor, and wherein the manifold includes a first surface and a second surface disposed at a predetermined gap relative the first surface, the air outlet as the continuous loop being defined by the predetermined gap; and

an actuator that actuates at least one of the first surface and the second surface to adjust a position or an angle of the at least one of the first surface and the second surface, wherein the at least one of the first surface and the second surface includes a plurality of surface sections, and wherein the actuator includes a plurality of actuators to independently actuate the plurality of surface sections.

2 . The air veil system of claim 1 , wherein the air veil extends outward from the continuous loop in front of the housing at an angle such that the air veil converges at a point in an axial direction of the manifold in front of the housing.

3 . The air veil system of claim 2 , wherein a distal portion of an exterior surface of the sensor is farther from the housing in the axial direction than a distal portion of an exterior surface of the manifold.

4 . The air veil system of claim 1 , wherein the actuator adjusts the air veil surrounding the sensor by actuating the at least one of the first surface and the second surface.

5 . The air veil system of claim 4 , wherein the actuator adjusts at least one of a shape of the air veil, an air volume defined by the air veil, a convergence angle of the air veil, a flow rate of the airflow, a direction of the airflow, and a pressure rate of the airflow.

6 . The air veil system of claim 1 , further comprising a control system that is configured to receive sensor data and activate or deactivate the airflow generated by the air veil system based on the sensor data.

7 . The air veil system of claim 6 , wherein the sensor data received by the control system includes data associated with one or more of wind speed, wind direction, airflow rate, vehicle direction, vehicle speed, vehicle operation state, temperature, and humidity, and wherein the control system is further configured to control the actuator to adjust the position or the angle of the at least one of the first surface and the second surface based on the received sensor data.

8 . The air veil system of claim 1 , wherein the manifold is a first manifold and wherein the air veil system further includes a second manifold defining a second air outlet as a second continuous loop, wherein the second continuous loop extends along an outer periphery of the continuous loop of the first manifold.

9 . The air veil system of claim 8 , wherein the second manifold is configured to generate a second airflow that extends outward from the second continuous loop in front of the housing.

10 . The air veil system of claim 9 , wherein the second airflow extends outward from the second continuous loop in front of the housing in a diverging direction, and the airflow from the first manifold extends outward in front of the housing in a converging direction.

11 . The air veil system of claim 8 , wherein the first manifold and the second manifold are concentric.

12 . A method for creating an air veil, comprising:

receiving pressurized air at an air intake coupled to a housing including a sensor;

supplying the pressurized air to a manifold mounted to the housing, the manifold defining an air outlet as a continuous loop surrounding the sensor, wherein the manifold includes a first surface and a second surface disposed at a predetermined gap relative the first surface, the air outlet as the continuous loop being defined by the predetermined gap;

generating an airflow that extends outward from the continuous loop in front of the housing, the airflow creating an air veil surrounding the sensor; and

actuating an actuator to adjust a position or an angle of at least one of the first surface and the second surface, wherein the at least one of the first surface and the second surface includes a plurality of surface sections, and wherein the actuator includes a plurality of actuators to independently actuate the plurality of surface sections.

13 . The method of claim 12 , wherein the air veil extends outward from the continuous loop in front of the housing at an angle such that the air veil converges at a point in an axial direction of the manifold in front of the housing.

14 . The method of claim 13 , wherein a distal portion of an exterior surface of the sensor is farther from the housing in the axial direction than a distal portion of an exterior surface of the manifold.

15 . A method for adjusting an air veil, comprising:

accessing sensor data indicating a state of a vehicle on which a housing is mounted, the housing including a sensor, wherein a manifold is mounted to the housing, the manifold defining an air outlet as a continuous loop surrounding the sensor, and wherein the manifold includes a first surface and a second surface disposed at a predetermined gap relative the first surface, the air outlet as the continuous loop being defined by the predetermined gap;

generating an air veil of forced air that surrounds the sensor and that extends outward from the continuous loop in front of the housing; and

operating an actuator based on the sensor data to adjust a position or an angle of at least one of the first surface and the second surface, wherein the at least one of the first surface and the second surface includes a plurality of surface sections, and wherein the actuator includes a plurality of actuators to independently actuate the plurality of surface sections such that adjusting the position or the angle changes one or more parameters of the air veil.

16 . The method of claim 15 , wherein the one or more parameters include a shape of the air veil, an air volume defined by the air veil, a point of convergence or a convergence angle of the air veil, an airflow rate, a flow direction of the air veil, and a pressure rate.