Workpiece processing apparatus and method for processing workpiece
A workpiece processing apparatus includes: a cabinet having a projection chamber, workpieces being subjected to processing in the projection chamber; a projector configured to project projection media toward the workpieces charged into the projection chamber; an image sensor configured to image the projection chamber to form an image; and a control unit configured to output information relating to presence or absence of a residue in the projection chamber based on an initial image and an inspection image, the initial image being an image formed by the image sensor and being an image of the projection chamber with no workpiece remaining, the inspection image being an image formed by the image sensor and being an image of the projection chamber after discharging processing in which the plurality of workpieces are discharged from the projection chamber.
1 . A workpiece processing apparatus comprising:
a cabinet having a projection chamber, a plurality of workpieces being subjected to processing in the projection chamber;
a projector configured to project projection media toward the plurality of workpieces charged into the projection chamber;
an image sensor configured to image the projection chamber to form an image; and
a control unit configured to output information relating to presence or absence of a residue in the projection chamber based on an initial image and an inspection image, the initial image being an image formed by the image sensor and being an image of the projection chamber with no workpiece remaining, the inspection image being an image formed by the image sensor and being an image of the projection chamber after discharging processing in which the plurality of workpieces are discharged from the projection chamber,
wherein the control unit stores at least either one of operation information of the workpiece processing apparatus in a storage device in association with the inspection image or processing information of the plurality of workpieces in the storage device in association with the inspection image.
2 . The workpiece processing apparatus according to claim 1 , wherein the initial image is an image obtained such that an image of the projection chamber is imaged by the image sensor at a time of starting up the workpiece processing apparatus for a first time or at a time of maintenance.
3 . The workpiece processing apparatus according to claim 1 , wherein the control unit compares the initial image and the inspection image and outputs the information relating to the presence or absence of a residue in the projection chamber.
4 . The workpiece processing apparatus according to claim 2 , wherein the control unit compares the initial image and the inspection image and outputs the information relating to the presence or absence of a residue in the projection chamber.
5 . The workpiece processing apparatus according to claim 1 , wherein the control unit outputs the information relating to the presence or absence of a residue in the projection chamber based on difference information between the initial image and the inspection image.
6 . The workpiece processing apparatus according to claim 2 , wherein the control unit outputs the information relating to the presence or absence of a residue in the projection chamber based on difference information between the initial image and the inspection image.
7 . The workpiece processing apparatus according to claim 3 , wherein the control unit outputs the information relating to the presence or absence of a residue in the projection chamber based on difference information between the initial image and the inspection image.
8 . The workpiece processing apparatus according to claim 4 , wherein the control unit outputs the information relating to the presence or absence of a residue in the projection chamber based on difference information between the initial image and the inspection image.
9 . A method for processing a workpiece, comprising:
a step of forming an initial image by imaging an image of a projection chamber with no workpiece remaining;
a step of projecting projection media toward a plurality of workpieces in the projection chamber;
a step of discharging, from the projection chamber, the plurality of workpieces to which the projection media are projected;
a step of forming an inspection image by imaging an image of the projection chamber after the step of discharging the plurality of workpieces;
a step of outputting information relating to presence or absence of a residue in the projection chamber based on the initial image and the inspection image, and
a step of storing at least either one of operation information of the workpiece processing apparatus in a storage device in association with the inspection image or processing information of the plurality of workpieces in the storage device in association with the inspection image.
10 . The workpiece processing apparatus according to claim 1 , wherein the control unit is configured to output a signal for stopping subsequent blasting processing to a controller of the projector when it is determined that a residue is present.
11 . The workpiece processing apparatus according to claim 1 , further comprising a stirring belt configured to stir the plurality of workpieces in the projection chamber by rotating, wherein the control unit is configured to:
correct the inspection image according to a rotational position of the stirring belt, and
output the information relating to presence or absence of the residue in the projection chamber based on the initial image and the corrected inspection image.