IP Library Granted Patent US 12,706,304
Granted Patent B2
US 12,706,304 · App. 17/840,928 · Granted Aug 11, 2026

Methods for fabricating pre-lithiated, two-dimensional anode materials

Inventors: Yuntao Gu (Farmington Hills, MI); Jeffrey David Cain (Royal Oak, MI); Sayed Youssef Sayed Nagy (Troy, MI); Nicholas Paul William Pieczonka (Windsor, CA); Thomas E. Moylan (Troy, MI)
Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
H01M4/386H01M4/366H01M2004/027
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Quick Facts
Patent No.
US 12,706,304
App. No.
17/840,928
Granted
Aug 11, 2026
Kind
B2
Abstract

The present disclosure provides a method for forming a pre-lithiated layered anode material. The method includes removing cations from a precursor material including a layered ionic compound to form creates a two-dimensional structure that defines a layered anode material. The method further includes inserting lithium ions using an anion insertion wet-chemical process into the layered anode materials to form the pre-lithiated layered anode material. The anion insertion wet-chemical process can be the same as or different form the cation extraction wet-chemical process. In each instance, the precursor material is be represented by MX 2 , where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B) and the precursor material has alternating layers of M and X.

Claims (20)

1 . A method for forming a pre-lithiated layered anode material, the method comprising:

removing cations from a precursor material using a cation extraction wet-chemical process, the precursor material comprising a layered ionic compound and the removing cations creating a two-dimensional structure that defines a layered anode material; and

inserting lithium ions using an anion insertion wet-chemical process into the layered anode materials to form the pre-lithiated layered anode material, [the anion insertion wet-chemical process being the same as or different form the cation extraction wet-chemical process,

the cation extraction wet-chemical process and the anion insertion wet-chemical process being the same or different,

when the cation extraction wet-chemical process and the anion insertion wet-chemical process are the same, the cation extraction wet-chemical process and the anion insertion wet-chemical process comprise

contacting the precursor material with a buffer solution that comprises a lithium ion precursor and an alcohol, the contacting of the precursor material to the buffer solution causing the cations to be removed from the precursor material to form the layered anode material and lithium ions to concurrently move into the layered anode material to form the pre-lithiated layered anode material, and

rising the pre-lithiated layered anode material with a solvent to remove residual lithium ion precursor and the cations,]

when the cation extraction wet-chemical process and the anion insertion wet-chemical process are different, the cation extraction wet-chemical process comprises contacting the precursor material with acidic solution to remove cations from the precursor material to form the layered anode material, and the anion insertion wet-chemical process comprises contacting the layered anode material with a basic solution having a pH greater than or equal to about 10 and comprising a lithium ion precursor to form the pre-lithiated layered anode material.

2 . The method of claim 1 , wherein the precursor material is represented by MX 2 , where M is one of calcium (Ca) and magnesium (Mg) and X is one of silicon (Si), germanium (Ge), and boron (B) and the precursor material has alternating layers of M and X.

3 . The method of claim 1 , wherein the lithium ion precursor is selected from the group consisting of: lithium hydroxide (LiOH), lithium chloride (LiCl), lithium methoxide (LiCH 3 O), lithium ethoxide (LiOC 2 H 5 ), lithium nitrate (LiNO 3 ), and combinations thereof.

4 . The method of claim 1 , wherein the method further comprises:

applying a vacuum at a temperature greater than or equal to about 25° C. to less than or equal to about 80° C. to the pre-lithiated layered anode material to remove residual solvent.

5 . The method of claim 1 , wherein the acidic solution has a pH less than or equal to about 1.

6 . The method of claim 5 , wherein the acidic solution comprises hydrochloric acid (HCl), nitric acid (HNO 3 ), or a combination of hydrochloric acid (HCl) and nitric acid (HNO 3 ).

7 . A method for forming a pre-lithiated layered anode material, the method comprising:

contacting a precursor material comprising a layered ionic compound with an acidic solution to remove cations and form a layered anode material, the acidic solution having a pH less than or equal to about 1; and

contacting the layered anode material with a basic solution comprising a lithium ion precursor to form the pre-lithiated layered anode material, the basic solution having a pH greater than or equal to about 10.

8 . The method of claim 7 , wherein

the acidic solution comprises hydrochloric acid (HCl), nitric acid (HNO 3 ), or a combination of hydrochloric acid (HCl) and nitric acid (HNO 3 ), and

the lithium ion precursor is selected from the group consisting of: lithium hydroxide (LiOH), lithium chloride (LiCl), lithium methoxide (LiCH 3 O), lithium ethoxide (LiOC 2 H 5 ), lithium nitrate (LiNO 3 ), and combinations thereof.