IP Library Granted Patent US 12706355
Granted Patent B2
US 12706355 · App. 17/058,294 · Granted Aug 11, 2026

Battery module and manufacturing method thereof

Inventors: Kitaek Jung (Daejeon, KR); Junyeob Seong (Daejeon, KR)
Assignee: LG Energy Solution, Ltd.
H01M50/519H01M50/209H01M50/264H01M50/503H01M50/507H05K1/0277H05K2201/10037H05K2201/10272
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Quick Facts
Patent No.
US 12706355
App. No.
17/058,294
Granted
Aug 11, 2026
Kind
B2
Abstract

The present disclosure relates to a battery module having a connector for connecting a flexible printed circuit board, and a manufacturing method thereof. The battery module includes a battery cell stack in which a plurality of battery cells are stacked, first and second busbar frames formed respectively on front and rear surfaces of the battery cell stack, and a flexible printed circuit board connecting the first and second busbar frames. The flexible printed circuit board includes a first flexible printed circuit board part and a second flexible printed circuit board part which is distinct from the first flexible printed circuit board part, and the first flexible printed circuit board part and the second flexible printed circuit board part are connected to each other via a connector.

Claims (24)

1 . A battery module comprising:

a battery cell stack in which a plurality of battery cells are stacked;

a first busbar frame and second busbar frame formed respectively on front and rear surfaces of the battery cell stack; and

a flexible printed circuit board connecting the first busbar frame to the second busbar frame,

wherein the flexible printed circuit board includes a first flexible printed circuit board part and a second flexible printed circuit board part which is separate from the first flexible printed circuit board part, and the first flexible printed circuit board part and the second flexible printed circuit board part are electrically connected to each other via a connector.

2 . The battery module of claim 1 , wherein the connector is formed at a center of the flexible printed circuit board to connect the first flexible printed circuit board part and the second flexible printed circuit board part.

3 . The battery module of claim 1 , wherein the connector is formed at one end of both the first flexible printed circuit board part and the second flexible printed circuit board part.

4 . The battery module of claim 1 , wherein the battery cell stack includes battery cell fixing parts for fixing the plurality of battery cells in a vertical direction at a center and both ends of the battery cell stack.

5 . The battery module of claim 4 , wherein the connector is located on one of the battery cell fixing parts.

6 . The battery module of claim 1 , wherein the connector is formed on opposite ends of each of the first and second flexible printed circuit board parts to connect the first and second flexible printed circuit board parts.

7 . A method of manufacturing a battery module comprising the steps of:

coupling first and second busbar frames to front and rear surfaces of a battery cell stack, respectively;

coupling a first flexible printed circuit board part to the first busbar frame and coupling a second separate flexible printed circuit board part to the second busbar frame; and

electrically connecting the first flexible printed circuit board part and the second flexible printed circuit board part via a connector.

8 . The method of manufacturing a battery module according to claim 7 , wherein in the step of coupling the first and second busbar frames to the battery cell stack, the first and second busbar frames are coupled to the front and rear surfaces of the battery cell stack in a vertical direction, respectively.

9 . The method of manufacturing a battery module according to claim 7 , wherein in the step of coupling the first and second busbar frames with the first and second flexible printed circuit board parts, respectively, the first and second busbar frames are coupled with the first and second flexible printed circuit board parts in a vertical direction, respectively.

10 . The battery module of claim 1 , wherein the battery module is formed without a flexible printed circuit board cover on the battery cell stack between the first busbar frame and the second busbar frame.

11 . The battery module of claim 1 , wherein the flexible printed circuit board is configured to be electrically connected to a busbar provided in the first busbar frame and to a busbar provided in the second busbar frame.

12 . A battery module comprising: a battery cell stack in which a plurality of battery cells are stacked; a first busbar frame and second busbar frame formed respectively on front and rear surfaces of the battery cell stack; and a flexible printed circuit board connecting the first busbar frame to the second busbar frame, wherein the flexible printed circuit board includes a first flexible printed circuit board part and a second flexible printed circuit board part which is separate from the first flexible printed circuit board part, and the first flexible printed circuit board part and the second flexible printed circuit board part are electrically connected to each other via a connector, wherein the battery cell stack includes battery cell fixing parts for fixing the plurality of battery cells in a vertical direction at a center and both ends of the battery cell stack, and wherein the connector is located on one of the battery cell fixing parts.

13 . The battery module of claim 12 , wherein the connector is formed at a center of the flexible printed circuit board to connect the first flexible printed circuit board part and the second flexible printed circuit board part.

14 . The battery module of claim 12 , wherein the connector is formed at one end of both the first flexible printed circuit board part and the second flexible printed circuit board part.

15 . The battery module of claim 12 , wherein the connector is formed on opposite ends of each of the first and second flexible printed circuit board parts to connect the first and second flexible printed circuit board parts.

16 . The battery module of claim 12 , wherein the battery module is formed without a flexible printed circuit board cover on the battery cell stack between the first busbar frame and the second busbar frame.

17 . The battery module of claim 12 , wherein the flexible printed circuit board is configured to be electrically connected to a busbar provided in the first busbar frame and to a busbar provided in the second busbar frame.