IP Library Granted Patent US 12707577
Granted Patent B2
US 12707577 · App. 18/584,416 · Granted Aug 11, 2026

Power converter

Inventors: Gun Yang (Shenzhen, CN); Luo Li (Xi'an, CN); Maofan Li (Dongguan, CN); Xuan Liu (Shenzhen, CN)
Assignee: HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.
H05K5/0217H01F27/06H02M1/327
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Quick Facts
Patent No.
US 12707577
App. No.
18/584,416
Granted
Aug 11, 2026
Kind
B2
Abstract

A power converter includes a housing, a power device, a circuit board, a connection piece, and an inductor apparatus. The power device is installed on the circuit board, and an accommodation cavity is formed in the housing and is configured to accommodate the circuit board and the power device. A through-hole is provided on a surface that is of the housing and that faces the circuit board. The inductor apparatus is completely exposed or partially exposed outside the housing and covers the through-hole. The connection piece extends from the circuit board in the housing to the inductor apparatus, and passes through a surface of the housing to physically connect the inductor apparatus to the housing and electrically connect the power device to the inductor apparatus at the same time.

Claims (57)

1 . A power converter, comprising:

a circuit board;

a power device coupled to the circuit board;

a housing comprising:

a first surface;

an accommodation cavity configured to accommodate the circuit board; and

a first through-hole on the first surface, wherein the first through-hole faces the circuit board;

a first inductor apparatus that is completely exposed outside the housing or partially exposed outside the housing, wherein the first inductor apparatus covers the first through-hole, and wherein the first inductor apparatus comprises a positioning piece comprising:

an installation part;

a connection terminal disposed on the installation part; and

a locking part disposed on the connection terminal, wherein the installation part clamps and fastens the locking part, and wherein the positioning piece is configured to fasten a cable using the connection terminal; and

a connection piece that extends from the circuit board in the housing to the first inductor apparatus and passes through the first surface to physically connect the first inductor apparatus to the housing and electrically connect the power device to the first inductor apparatus, wherein the connection piece is configured to fasten the connection terminal to the circuit board.

2 . The power converter of claim 1 , wherein the first surface comprises an outer side, wherein the power converter further comprises a heat dissipation structure on the outer side, wherein the heat dissipation structure partially surrounds the first inductor apparatus or completely surrounds the first inductor apparatus, and wherein the heat dissipation structure is thermally connected to the power device and is configured to dissipate heat of the power device.

3 . The power converter of claim 1 , wherein the housing comprises a second surface comprising the first through-hole, wherein the first inductor apparatus further comprises a box body comprising a second accommodation cavity that is configured to accommodate an inductor, wherein the box body is coupled to the housing, wherein the positioning piece further comprises a bottom plate disposed on the box body, wherein the bottom plate is parallel to the second surface, wherein the accommodation cavity is formed between the installation part and the connection terminal, and wherein the locking part is located in the accommodation cavity.

4 . The power converter of claim 3 , wherein the connection terminal is provided with a second through-hole, wherein the locking part is disposed on the second through-hole, wherein the locking part is in an interference fit with the second through-hole, and wherein the locking part is configured to connect the positioning piece to the connection piece.

5 . The power converter of claim 3 , wherein the installation part comprises a bottom wall, wherein the connection terminal comprises a second through-hole, wherein the locking part is disposed on the bottom wall and corresponds to the second through-hole, and wherein the connection piece is configured to pass through the second through-hole and connect to the locking part.

6 . The power converter of claim 3 , wherein the installation part comprises a third surface that faces the locking part, wherein the positioning piece further comprises an extension part, wherein the locking part has a stopping surface, wherein the extension part is disposed on the third surface, and wherein the extension part clamps the stopping surface.

7 . The power converter of claim 3 , wherein the installation part encloses a space, wherein the positioning piece further comprises a stopping part, wherein the connection terminal comprises a third through-hole, wherein the stopping part is disposed in the space or on a periphery of the installation part wherein the stopping part passes through the third through-hole, and wherein the stopping part is configured to abut against the connection terminal along a passing-through direction.

8 . The power converter of claim 3 , wherein the connection terminal comprises a first side, wherein the positioning piece further comprises a cable clip that is disposed on the first side and that is away from the locking part, and wherein the cable clip is provided with an opening that is configured to permit the cable to enter the cable clip for fastening the cable.

9 . The power converter of claim 3 , wherein the positioning piece comprises a via hole, wherein the accommodation cavity is connected to the via hole, and wherein the via hole is configured to permit the cable to pass through.

10 . The power converter of claim 3 , wherein the box body comprises a first positioning part, wherein the positioning piece comprises a second positioning part, and wherein the first positioning part is configured to connect to the second positioning part to fasten the positioning piece to the box body.

11 . The power converter of claim 1 , wherein the first inductor apparatus comprises a first fastening part, wherein the housing comprises a second fastening part, and wherein the first fastening part is configured to connect to the second fastening part to fasten the first inductor apparatus to the housing.

12 . The power converter of claim 3 , wherein the installation part comprises a wall surface, wherein the positioning piece further comprises an extension part, wherein the locking part has a stopping surface, wherein the extension part is disposed on the wall surface and faces the locking part, and wherein the extension part clamps the stopping surface of the locking part.

13 . A power converter, comprising:

a circuit board;

a power device installed on the circuit board;

a housing comprising:

a first surface further comprising:

an outer side;

an accommodation cavity configured to accommodate the circuit board; and

a first through-hole on the first surface, wherein the first through-hole faces the circuit board;

a heat dissipation structure disposed on the outer side, wherein the heat dissipation structure is thermally connected to the power device and is configured to dissipate heat of the power device;

a first inductor apparatus that is completely or partially exposed outside the housing, wherein the first inductor apparatus covers the first through-hole, wherein the heat dissipation structure partially surrounds the first inductor apparatus or completely surrounds the first inductor apparatus, and wherein the first inductor apparatus comprises a positioning piece comprising:

an installation part;

a connection terminal disposed on the installation part; and

a locking part disposed on the connection terminal, wherein the installation part clamps and fastens the locking part, and wherein the positioning piece is configured to fasten a cable using the connection terminal; and

a connection piece that extends from the circuit board in the housing to the first inductor apparatus, and passes through the first surface to physically connect the first inductor apparatus to the housing and electrically connect the power device to the first inductor apparatus, wherein the connection piece is configured to fasten the connection terminal to the circuit board.

14 . The power converter of claim 13 , wherein the housing comprises a second surface comprising the first through-hole, wherein the first inductor apparatus comprises: further comprises a box body comprising a second accommodation cavity that is configured to accommodate an inductor, wherein the box body is coupled to the housing, wherein the positioning piece further comprises a bottom plate disposed on the box body, wherein the bottom plate is parallel to the second surface, wherein the accommodation cavity is formed between the installation part and the connection terminal, and wherein the locking part is located in the accommodation cavity.

15 . The power converter of claim 14 , wherein the connection terminal is provided with a second through-hole, wherein the locking part is disposed on the second through-hole, wherein the locking part is in an interference fit with the second through-hole, and wherein the locking part is configured to connect the positioning piece to the connection piece.

16 . The power converter of claim 14 , wherein the installation part comprises a bottom wall, wherein the connection terminal comprises a second through-hole, wherein the locking part is disposed on the bottom wall and corresponds to the second through-hole, and wherein the connection piece is configured to pass through the second through-hole and connect to the locking part.

17 . The power converter of claim 14 , wherein the installation part comprises a third surface that faces the locking part, wherein the positioning piece further comprises an extension part, wherein the locking part has a stopping surface; and wherein the extension part is disposed on the third surface, and wherein the extension part clamps the stopping surface.

18 . The power converter of claim 14 , wherein the installation part encloses a space, wherein the positioning piece further comprises a stopping part, wherein the connection terminal comprises a third through-hole, wherein the stopping part is disposed in the space or on a periphery of the installation part, wherein the stopping part passes through the third through-hole, and wherein the stopping part is configured to abut against the connection terminal along a passing-through direction.

19 . The power converter of claim 14 , wherein the connection terminal comprises a first side, wherein the positioning piece further comprises a cable clip that is disposed on the first side and that is away from the locking part, and wherein the cable clip is provided with an opening that is configured to permit the cable to enter the cable clip for fastening the cable.

20 . A power converter, comprising:

a circuit board;

a power device coupled to the circuit board;

a housing comprising:

a first surface;

an accommodation cavity configured to accommodate the circuit board; and

a first through-hole on the first surface, wherein the first through-hole faces the circuit board;

a first inductor apparatus that is completely exposed outside the housing or partially exposed outside the housing, wherein the first inductor apparatus covers the first through-hole; and

a connection piece that extends from the circuit board in the housing to the first inductor apparatus and passes through the first surface to physically connect the first inductor apparatus to the housing and electrically connect the power device to the first inductor apparatus,

wherein the housing further comprises a second through-hole,

wherein the power converter further comprises a second inductor apparatus,

wherein the first through-hole and the second through-hole are disposed on a same surface of the housing,

wherein the first through-hole and the second through-hole respectively correspond to the first inductor apparatus and the second inductor apparatus, and

wherein the first inductor apparatus and the second inductor apparatus are disposed at an interval.