IP Library Granted Patent US 12707703
Granted Patent B2
US 12707703 · App. 18/204,644 · Granted Aug 11, 2026

Semiconductor structure and method for fabricating the same

Inventor: Kai-Kuen Chang (Hsinchu City, TW)
Assignee: UNITED MICROELECTRONICS CORP.
H10D64/516H10D30/021H10D30/637H10D84/83
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Quick Facts
Patent No.
US 12707703
App. No.
18/204,644
Granted
Aug 11, 2026
Kind
B2
Abstract

A semiconductor structure includes a substrate and a first switch element disposed in a first device area of the substrate. The first switch element includes a channel region, a first gate dielectric layer, a first gate layer and a source/drain region. The channel region is disposed at the bottom of a recess in the first device area. The first gate dielectric layer has a first region and a second region extending into the recess, the first region has a first thickness; the second region has a second thickness, and the first thickness is smaller than the second thickness. The first gate layer is disposed above the first gate dielectric layer. The source/drain region is disposed in the substrate and adjacent to the first gate dielectric layer.

Claims (38)

1 . A semiconductor structure, comprising:

a substrate; and

a first switch element, disposed in a first device area of the substrate, comprising:

a channel region, disposed at a bottom of a recess in the first device area;

a first gate dielectric layer, having a first region and a second region extending into the recess; wherein the first region is disposed near a middle of the first device area and has a first thickness; the second region is disposed near a periphery of the first device area and has a second thickness; the first thickness is smaller than the second thickness; and the second thickness is greater than a depth of the recess;

a first gate layer, disposed above the first gate dielectric layer; and

a source/drain region, disposed in the substrate and adjacent to the first gate dielectric layer.

2 . The semiconductor structure according to claim 1 , wherein the recess extends into the substrate from a substrate surface; and the first region has a first top surface lower than the substrate surface of the substrate.

3 . The semiconductor structure according to claim 2 , wherein the second region has a second top surface; and the first gate dielectric layer comprises an arc surface connecting the first top surface and the second top surface.

4 . The semiconductor structure according to claim 3 , wherein the second top surface is higher than the substrate surface.

5 . The semiconductor structure according to claim 2 , further comprises a second switch element disposed in a second device area of the substrate, wherein the second switch element comprises a second gate dielectric layer that has a material the same to that of the first gate dielectric layer and the first thickness.

6 . A method for fabricating a semiconductor structure, comprising:

forming a recess in a first device area of a substrate;

forming a channel region at a bottom of the recess;

forming a first gate dielectric layer having a first region and a second region to extend into the recess, wherein the first region is disposed near a middle of the first device area and has a first thickness; the second region is disposed near a periphery of the first device area, extend upward higher than a substrate surface of the substrate and has a second thickness, the first thickness is smaller than the second thickness; and the second thickness is greater than a depth of the recess;

forming a first gate layer above the first gate dielectric layer; and

forming a source/drain region in the substrate and adjacent to the first gate dielectric layer.

7 . The method according to claim 6 , wherein the step of forming the first gate dielectric layer comprises:

forming a first dielectric material layer having an initial thickness and extending into the recess;

etching the first dielectric material layer to remove a portion of the first dielectric material layer disposed in the first region to form an opening; and

forming a second dielectric material layer at least covering the first region.

8 . The method according to claim 7 , wherein the step of forming the recess in the substrate comprises performing an etching process to remove a portion of the substrate, so as to form the recess extending downward into the substrate from the substrate surface of the substrate.

9 . The method according to claim 8 , wherein after the second dielectric material layer is formed, a portion of the second dielectric material layer disposed in the first region has a first top surface lower than the substrate surface; a portion of the second dielectric material layer disposed in the second region has a second top surface higher than the substrate surface.

10 . The method according to claim 7 , wherein the step of etching the first dielectric material layer comprises removing the portion of the first dielectric material layer disposed in the first region to make a portion of the substrate exposed from the opening.

11 . The method according to claim 10 , wherein the first thickness is equal to a thickness of the second dielectric material layer, and the second thickness is equal to a total thickness of the first dielectric material layer and the second dielectric material layer.

12 . The method according to claim 6 , wherein a portion of the second dielectric material layer covers a second device area of the substrate and serves as a second gate dielectric layer of a second switch element.

13 . A semiconductor structure, comprising:

a substrate and

a first transistor, disposed in the substrate, and comprising a first gate dielectric layer and a first gate layer, wherein the first gate dielectric layer has a first region with a first thickness and a second region with a second thickness; wherein the first gate layer at least partially extends downward into a recess formed in the substrate from a substrate surface of the substrate; and

a second transistor, disposed in the substrate, and comprising a second gate dielectric layer with a third thickness;

wherein the second thickness is greater than the first thickness; and the second thickness is greater than a depth of the recess.

14 . The semiconductor structure according to claim 13 , wherein the first transistor is a high voltage transistor; and the second transistor is a low voltage transistor or a core device.

15 . The semiconductor structure according to claim 13 , wherein the third thickness of the second gate dielectric layer is less than or equal to 15 angstrom (Å).

16 . The semiconductor structure according to claim 13 , wherein the first transistor is a high voltage transistor; the second transistor is an I/O device; and the third thickness is less than or equal to 25 Å.

17 . The semiconductor structure according to claim 13 , wherein the first transistor has a source/drain region, the second transistor has a lightly doped drain (LDD) region.

18 . The semiconductor structure according to claim 13 , wherein the first transistor has a first gate layer, the second transistor has a second gate layer; the first gate layer and the second gate layer both comprise a metal conductive material or both comprise a non-metal conductive material.

19 . The semiconductor structure according to claim 13 , wherein the first transistor has a first gate layer, the second transistor has a second gate layer; the first gate layer comprises a non-metal conductive material; and the second gate layer comprises a metal conductive material.

20 . The semiconductor structure according to claim 13 , wherein the second gate dielectric layer of the second transistor has a top surface higher than a substrate surface of the substrate.