Stacked device structures and methods for forming the same
View Patent ↗A complementary metal oxide semiconductor (CMOS) device includes a transistor of a first type formed over a first substrate, and a transistor of a second type formed over a second substrate. The CMOS device is formed when the transistor of the first type formed on the first substrate is bonded to the transistor of the second type formed over the second substrate.
1 . A semiconductor device, comprising:
a first transistor including a plurality of gate stacks and a metal contact between the plurality of gate stacks; and
a second transistor bonded to the first transistor and electrically coupled to the first transistor by the metal contact, wherein the metal contact is between the plurality of gate stacks and the second transistor, wherein the second transistor comprises:
an interlayer dielectric (ILD) layer bonded to a dielectric layer of the first transistor; and
a back end of the line (BEOL) metal contact in the ILD layer bonded to the metal contact of the first transistor,
wherein an upper surface of the ILD layer is coplanar with an upper surface of the BEOL metal contact, and a hybrid bond interface between the first transistor and the second transistor is located at the upper surface of the ILD layer and the upper surface of the BEOL metal contact.
2 . The semiconductor device of claim 1 , wherein the first transistor further comprises a semiconductor layer including an active region between the plurality of gate stacks, and the metal contact contacts the active region between the plurality of gate stacks.
3 . The semiconductor device of claim 1 , wherein the first transistor further comprises a dielectric layer and the metal contact is in the dielectric layer.
4 . The semiconductor device of claim 3 , wherein the dielectric layer is located between the plurality of gate stacks and the second transistor.
5 . The semiconductor device of claim 1 , wherein the second transistor further comprises a gate stack and the BEOL metal contact is between the gate stack and the metal contact of the first transistor.
6 . The semiconductor device of claim 1 , wherein the second transistor further comprises an active region contact and the BEOL metal contact is between the active region contact and a gate stack of the plurality of gate stacks in the first transistor.
7 . The semiconductor device of claim 1 , wherein the first transistor comprises a gate all around metal oxide semiconductor field effect transistor.
8 . The semiconductor device of claim 1 , wherein the second transistor comprises a fin field effect transistor (FinFET).
9 . The semiconductor device of claim 1 , wherein the first transistor comprises a first type and the second transistor comprises a second type different than the first type.
10 . The semiconductor device of claim 9 , wherein the first transistor and the second transistor comprise complementary metal oxide semiconductor (CMOS) transistors.
11 . A semiconductor device, comprising:
a fin-shaped field effect transistor (FinFET); and
a gate-all-around field effect transistor (GAAFET) bonded to the FinFET, comprising:
a plurality of gate stacks; and
a metal contact between the plurality of gate stacks and the FinFET and configured to electrically couple the GAAFET to the FinFET, wherein the GAAFET further comprises a semiconductor layer comprising an active region between the plurality of gate stacks, the metal contact contacts the active region of the semiconductor layer between the plurality of gate stacks, and the metal contact of the GAAFET comprises:
an inner portion contacting the active region of the GAAFET and having a first thickness; and
an outer portion contacting the plurality of gate stacks and having a second thickness less than the first thickness.
12 . The semiconductor device of claim 11 , wherein the FinFET comprises:
an interlayer dielectric (ILD) layer; and
an interconnect in the ILD layer bonded to the metal contact of the GAAFET.
13 . The semiconductor device of claim 12 , wherein the FinFET further comprises:
an active region electrically coupled to the interconnect of the FinFET;
a channel region adjacent the active region of the FinFET; and
a gate stack on the channel region, wherein the metal contact of the GAAFET is located over the gate stack of the FinFET.
14 . The semiconductor device of claim 12 , wherein the GAAFET further comprises a dielectric layer bonded to the ILD layer of the FinFET, the metal contact is in the dielectric layer, and the metal contact and the dielectric layer are located between the plurality of gate stacks and the FinFET.
15 . A method of forming a semiconductor device, the method comprising:
providing a first transistor including a plurality of gate stacks and a metal contact between the plurality of gate stacks;
providing a second transistor; and
bonding the first transistor to the second transistor such that the metal contact is between the plurality of gate stacks and the second transistor and electrically couples the first transistor to the second transistor, wherein the first transistor further comprises a dielectric layer and the metal contact is in the dielectric layer, the second transistor comprises an interlayer dielectric (ILD) layer and a back end of the line (BEOL) metal contact in the ILD layer, the bonding of the first transistor to the second transistor comprises bonding the dielectric layer of the first transistor to the ILD layer of the second transistor and bonding the metal contact of the first transistor to the BEOL metal contact of the second transistor, and an upper surface of the ILD layer is coplanar with an upper surface of the BEOL metal contact, and a hybrid bond interface between the first transistor and the second transistor is located at the upper surface of the ILD layer and the upper surface of the BEOL metal contact.
16 . The semiconductor device of claim 1 , further comprising at least one redistribution layer between the first transistor and the second transistor.
17 . The semiconductor device of claim 11 , further comprising at least one redistribution layer between the GAAFET and the FinFET.
18 . The semiconductor device of claim 1 , wherein the first transistor comprises an NMOS device and the second transistor comprises a PMOS device.
19 . The semiconductor device of claim 11 , wherein the plurality of gate stacks comprise a liner layer, a wetting layer, an adhesion layer, and a metal layer.
20 . The semiconductor device of claim 1 , further comprising back end of the line (BEOL) metal routing configured to connect the first transistor and the second transistor to form an integrated circuit device.