IP Library Granted Patent US 12708525
Granted Patent B2
US 12708525 · App. 18/974,389 · Granted Aug 18, 2026

Intervertebral devices

Inventors: Jonathan Arcos (Reading, GB); Christopher Reah (Reading, GB); Nicholas Sandham (Reading, GB); David Powell (Reading, GB); John Sutcliffe (Reading, GB); Patrick Mckenna (Reading, GB)
Assignee: AIS SPINE TECHNOLOGIES LTD
A61F2/447A61F2/4611A61F2002/2835A61F2002/30476
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Quick Facts
Patent No.
US 12708525
App. No.
18/974,389
Granted
Aug 18, 2026
Kind
B2
Abstract

An intervertebral fusion device comprises an endplate, a core component and at least one ratchet. Each of the endplate and the core component has a leading end and a trailing end and is configured to be received in an intervertebral space defined between first and second vertebrae. The ratchet comprises a pawl and a linear rack defining plural recesses. The pawl is comprised in the core component or the endplate and the linear rack is comprised in the other of the core component and the endplate. The core component and the endplate are configured to engage with each other by disposing the leading end of the core component adjacent the trailing end of the endplate and then moving the core component relative to the endplate in a direction of insertion such that the leading end of the core component moves towards the leading end of the endplate and extent of overlap of the core component and the endplate increases. The plural recesses of the linear rack extend in the direction of insertion and from near or at one of the leading end and the trailing end of the other of the core component and the endplate towards the other of the leading end and the trailing end of the other of the core component and the endplate. The plural recesses extends by no more than 60% of a distance between the leading end and the trailing end. The ratchet is configured such that the pawl starts to inter-engage with the plural recesses of the linear rack as the core component is moved further relative to the endplate in the direction of insertion and such that the pawl progresses along the plural recesses with further movement of the core component until the core component and the endplate have a desired extent of overlap.

Claims (41)

1 . An intervertebral fusion device comprising:

an endplate configured to be received in an intervertebral space defined between first and second vertebrae, the endplate having a leading end and a trailing end;

a core component configured to be received in the intervertebral space, the core component having a leading end and a trailing end; and

a ratchet comprising a pawl and a linear rack defining plural recesses, the pawl comprised in one of the core component and the endplate, the linear rack comprised in the other of the core component and the endplate, wherein

the core component and the endplate are configured to engage with each other by disposing the leading end of the core component adjacent the trailing end of the endplate and then moving the core component relative to the endplate in a direction of engagement such that the leading end of the core component moves towards the leading end of the endplate and extent of overlap of the core component and the endplate increases,

the plural recesses of the linear rack are spaced apart from each other or one another in the direction of engagement such that the plural recesses extend from near or at one of the leading end and the trailing end of the other of the core component and the endplate towards the other of the leading end and the trailing end of the other of the core component and the endplate, the plural recesses extending by no more than 60% of a distance between the leading end and the trailing end of the other of the core component and the endplate, and

the ratchet is configured such that the pawl interlocks with each of the plural recesses of the linear rack in turn as the core component is moved further relative to the endplate in the direction of engagement.

2 . The intervertebral fusion device according to claim 1 , wherein the pawl is integrally formed with the endplate, and the linear rack is integrally formed with the core component.

3 . The intervertebral fusion device according to claim 1 , wherein the ratchet is a first ratchet, and further comprising a second ratchet, the second ratchet comprising a pawl and a linear rack defining plural recesses spaced apart from each other or one another in the direction of engagement, and the first and second ratchets are spaced apart from each other in a transverse direction.

4 . The intervertebral fusion device according to claim 3 , wherein the linear racks of the first and second ratchets are spaced apart from each other in the transverse direction and are substantially parallel to each other.

5 . The intervertebral fusion device according to claim 1 , wherein the pawl comprises a finger which defines at least one protrusion at a distal end of the finger, the finger attached at its proximal end at or near one of the leading end and the trailing end of the one of the core component and the endplate.

6 . The intervertebral fusion device according to claim 5 , wherein the finger extends in the direction of engagement towards the other of the leading end and the trailing end whereby the distal end of the finger is at or near the other of the leading end and the trailing end.

7 . The intervertebral fusion device according to claim 6 , wherein the ratchet is a first ratchet, and further comprising a second ratchet, the second ratchet comprising a pawl and a linear rack defining plural recesses spaced apart from each other or one another in the direction of engagement, and the first and second ratchets are spaced apart from each other in a transverse direction, and in which the finger of the first ratchet and a finger of the second ratchet are spaced apart from each other in the transverse direction and are substantially parallel to each other.

8 . The intervertebral fusion device according to claim 7 , wherein the at least one protrusion of the finger of the first ratchet and at least one protrusion of the finger of the second ratchet protrude towards each other, and the core component and the endplate are configured such that the fingers of the first and second ratchets flex resiliently apart from each other in the transverse direction as the core component moves relative to the endplate in the direction of engagement and before the pawl interlocks with the plural recesses of the linear rack.

9 . The intervertebral fusion device according to claim 7 , wherein the core component and the endplate are configured such that lateral sides of the core component are received between and are adjacent the fingers of the first and second ratchets to thereby guide movement of the core component relative to the endplate, the lateral sides extending in the direction of engagement.

10 . The intervertebral fusion device according to claim 5 , wherein the finger defines plural protrusions towards a distal end of the finger, the plural protrusions spaced apart from each other or one another in the direction of engagement, the finger defining a first number of protrusions and the linear rack defining a second number of recesses, the second number being greater than the first number.

11 . The intervertebral fusion device according to claim 1 , wherein the core component and the endplate are configured to inter-engage whereby there is movement of the core component and the endplate in the direction of engagement, and movement in a direction of separation of the first and second vertebrae is prevented.

12 . The intervertebral fusion device according to claim 11 , wherein the core component defines an elongate protrusion on each lateral side, the endplate defines a keyway towards each lateral side, and each elongate protrusion is slidably received in a respective one of the keyways, the lateral sides extending in the direction of engagement whereby the elongate protrusions and the keyways extend in the direction of engagement.

13 . The intervertebral fusion device according to claim 1 , wherein the endplate is an inferior endplate, the linear rack is comprised in the core component and the pawl is comprised in the inferior endplate.

14 . The intervertebral fusion device according to claim 1 comprising a second endplate comprised in and integrally formed with the core component.

15 . The intervertebral fusion device according to claim 1 comprising a second endplate, the core component configured to be received between and to engage with the first and second endplates by movement of the core component relative to the first and second endplates.

16 . The intervertebral fusion device according to claim 15 , wherein lateral sides of the core component extend in the direction of engagement and are snugly received between opposing walls defined by the second endplate whereby the core component is guided to move slidably relative to the second endplate in the direction of engagement.

17 . The intervertebral fusion device according to claim 15 , wherein the pawl and the linear track are comprised in the core component and one of the first and second endplates.

18 . The intervertebral fusion device according to claim 17 , wherein the core component and the other of the first and second endplates comprise a further pawl and a single recess, the further pawl interlocking with the single recess when the core component and the other of the first and second endplates are substantially in registration with each other.

19 . The intervertebral fusion device according to claim 1 , wherein the core component and the endplate are configured to lock together when they are in registration with each other to prevent movement in a direction of separation of the first and second vertebrae.

20 . The intervertebral fusion device according to claim 1 , wherein each of the plural recesses is defined by first and second generally opposing surfaces, one of the first and second surfaces facing in the direction of engagement and the other of the first and second surfaces facing against the direction of engagement, and a part of the pawl is received between the first and second surfaces when the pawl interlocks with a recess of the plural recesses.

21 . The intervertebral fusion device according to claim 1 , wherein the pawl comprises a finger attached at its proximal end to the one of the core component and the endplate, the finger flexing resiliently during movement of the core component relative to the endplate in the direction of engagement and before the pawl interlocks with the plural recesses of the linear rack whereby a part of the finger towards its distal end is urged into each of the plural recesses in turn.

22 . The intervertebral fusion device according to claim 21 , wherein the other of the core component and the endplate defines a flexing surface against which the finger towards its distal end abuts and moves along during movement of the core component relative to the endplate in the direction of engagement whereby the distal end of the finger is displaced in a transverse direction to thereby resiliently flex the finger and before the part of the finger towards its distal end interlocks with the plural recesses of the linear rack.

23 . A method of installing an intervertebral fusion device in an intervertebral space defined between first and second vertebrae, the intervertebral fusion device comprising an endplate having a leading end and a trailing end, a core component having a leading end and a trailing end, and a ratchet comprising a pawl and a linear rack defining plural recesses, the pawl comprised in one of the core component and the endplate, the linear rack comprised in the other of the core component and the endplate, the plural recesses spaced apart from each other or one another in a direction of engagement of the core component with the endplate such that the plural recesses extend from near or at one of the leading end and the trailing end of the other of the core component and the endplate towards the other of the leading end and the trailing end of the other of the core component and the endplate, the plural recesses extending by no more than 60% of a distance between the leading end and the trailing end of the other of the core component and the endplate, the method comprising:

disposing the leading end of the core component adjacent the trailing end of the endplate;

bringing the core component into engagement with the endplate by moving the core component relative to the endplate in the direction of engagement such that the leading end of the core component moves towards the leading end of the endplate and extent of overlap of the core component and the endplate increases; and

further moving the core component relative to the endplate in the direction of engagement whereby the pawl interlocks with each of the plural recesses of the linear rack in turn until the core component and the endplate have a desired extent of overlap; and

installing the endplate and the core component in the intervertebral space.

24 . An intervertebral fusion device, comprising:

an endplate configured to be received in an intervertebral space defined between first and second vertebrae, the endplate having a leading end and a trailing end;

a core component configured to be received in the intervertebral space, the core component having a leading end and a trailing end; and

at least one ratchet, each at least one ratchet comprising a pawl and a linear rack defining plural recesses, the pawl comprised in one of the core component and the endplate, the linear rack comprised in the other of the core component and the endplate, wherein the pawl comprises a finger which defines at least one protrusion at a distal end of the finger, the finger attached at its proximal end at or near one of the leading end and the trailing end of the one of the core component and the endplate, wherein the finger defines plural protrusions towards a distal end of the finger, the finger defining a first number of protrusions and the linear rack defining a second number of recesses, the second number being greater than the first number,

wherein

the core component and the endplate are configured to engage with each other by disposing the leading end of the core component adjacent the trailing end of the endplate and then moving the core component relative to the endplate in a direction of insertion such that the leading end of the core component moves towards the leading end of the endplate and extent of overlap of the core component and the endplate increases,

the plural recesses of the linear rack extend in the direction of insertion and from near or at one of the leading end and the trailing end of the other of the core component and the endplate towards the other of the leading end and the trailing end of the other of the core component and the endplate, the plural recesses extending by no more than 60% of a distance between the leading end and the trailing end of the other of the core component and the endplate, and

the at least one ratchet is configured such that the pawl starts to inter-engage with the plural recesses of the linear rack as the core component is moved further relative to the endplate in the direction of insertion.