IP Library Granted Patent US 12709154
Granted Patent B2
US 12709154 · App. 18/167,606 · Granted Aug 18, 2026

Interchangable wheel hub modules

Inventors: John Medeiros (Portland, OR); Michael Church (Milwaukie, OR); Adam Reiner (Wilsonville, OR); Russell Conine (Portland, OR)
Assignee: WARN Automotive, LLC
B60K23/08B60B27/0026F16D1/10F16D11/14F16D23/12F16D25/061F16D2001/103F16D2011/004F16D2023/123
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Quick Facts
Patent No.
US 12709154
App. No.
18/167,606
Granted
Aug 18, 2026
Kind
B2
Abstract

A drive spline defines an inner profile configured to receive and mate with a drive axle and an outer profile configured to mate with a wheel hub. A cage surrounds and is engaged with the outer profile of the drive spline. The cage retains the drive spline axially and radially in position relative to the outer profile. A cap is coupled to an end of the wheel hub connecting device opposite the drive spline. The cap encloses the end of the hub connecting device.

Claims (33)

1 . A wheel hub connecting device comprising:

a drive spline defining an inner profile configured to receive and mate with a drive axle and an outer profile configured to mate with a wheel hub;

a cage surrounding and engaged with the outer profile of the drive spline, the cage retaining the drive spline axially and radially in position relative to the wheel hub connecting device; and

a cap coupled to an end of the wheel hub connecting device opposite the drive spline, the cap enclosing the end of the hub connecting device, wherein the cap comprises:

a ring configured to attach to the wheel hub;

a removable cover surrounded by the ring; and

a gasket between the ring and the removable cover, the removable cover retained to the ring by friction of the gasket.

2 . The hub connecting device of claim 1 , wherein the cage comprises collets extending axially away from the drive spline, the collets retaining the ring.

3 . The wheel hub connecting device of claim 1 , wherein the cage is a spring coupling the cap to the drive spline and retaining the drive spline axially and radially in position relative to the outer profile.

4 . The wheel hub connecting device of claim 3 , wherein a first end of the spring is wound at least partially around an annular groove in the drive spline and a second end of the spring is at least partially wound around an annular groove in the ring.

5 . The wheel hub connecting device of claim 3 , wherein the spring is the only structural member connecting the cap to the drive spline.

6 . The wheel hub connecting device of claim 3 , wherein the spring is configured to provide a pre-load centering force.

7 . An axle system comprising:

a first drive axle;

a wheel hub connecting device at a first end of the first drive axle, the wheel hub connecting device comprising:

a drive spline defining an inner profile configured to receive and mate with the drive axle and an outer profile configured to mate with a wheel hub;

a cage surrounding and engaged with the outer profile of the drive spline, the cage retaining the drive spline axially and radially;

a cap at an end of the wheel hub connecting device opposite the drive spline; the cap configured to prevent dust from entering the wheel hub connecting device; and

a second drive axle;

a hub lock having substantially similar outer dimensions as the wheel hub connecting device, the hub lock comprising:

a drive spline defining an inner profile configured to receive and mate with the second drive axle and an outer profile;

an axially adjustable spline clutch defining an inner profile configured to mate with the outer profile of the drive spline;

a cage engaged with both the spline clutch and the drive spline to keep the spline clutch and drive spline rotably aligned;

a cap defining:

an interaction side defining a surface to be manipulated by an operator;

an operation side defining a ramped portion arranged to axially move the spline clutch responsive to a rotational position of the cap; and

a diaphragm between the cap and the spline clutch.

8 . The axle system of claim 7 , wherein the hub lock further comprises a bias set to maintain the spline clutch in a disengaged position.

9 . The axle system of claim 7 , further comprising a pneumatic linkage fluidically connecting the diaphragm to an actuable pressure source or actuable vacuum source.

10 . The axle system of claim 9 , further comprising a controller configured to:

direct the actuable pressure source or actuable vacuum source to send an engagement signal to the hub lock.

11 . The axle system of claim 9 , further comprising a controller configured to:

direct the actuable pressure source or actuable vacuum source to send a disengagement signal to the hub lock.