IP Library Granted Patent US 12709216
Granted Patent B2
US 12709216 · App. 19/331,554 · Granted Aug 18, 2026

Headlamp assembly for a vehicle

Inventor: Olivier Hermann (Saint-Maurice-sur-Dargoire, FR)
Assignee: VOLVO TRUCK CORPORATION
B60Q1/0064B60Q1/0017F21S41/29B60Q2900/20
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Quick Facts
Patent No.
US 12709216
App. No.
19/331,554
Filed
Sep 17, 2025
Granted
Aug 18, 2026
Kind
B2
Examiner
HAN, JASON
Art Unit
2875
USPC
362/549
Abstract

A headlamp assembly for a vehicle has a housing including a bonding groove provided with at least one inner wall, and a lens to be assembled to the housing by means of an assembly end of the lens placed in a bonding element located in the bonding groove. A housing bonding element removal system is positioned on at least one inner wall of the bonding groove. A disassembly system has at least one disassembly element on the housing, the disassembly element being movable towards the lens and capable of disassembling the lens from the housing by pressing against the lens when moved.

Claims (29)

1 . A headlamp assembly for a vehicle, comprising:

a housing including a bonding groove provided with at least one inner wall,

a lens to be assembled to the housing by means of an assembly end of the lens placed in a bonding element located in the bonding groove,

wherein the headlamp assembly further comprises:

a housing bonding element removal system, positioned on at least one inner wall of the bonding groove, and

a disassembly system comprising at least one disassembly element on the housing, the disassembly element being movable towards the lens and capable of disassembling the lens from the housing by pressing against the lens when moved.

2 . The headlamp assembly of claim 1 , wherein it further comprises a lens bonding element removal system, positioned on the assembly end of the lens.

3 . The headlamp assembly of claim 1 , wherein said at least one disassembly element is a disassembly screw movable towards the lens by screwing and capable of disassembling the lens from the housing by pressing against the lens when screwed.

4 . The headlamp assembly of claim 2 , wherein the housing bonding element removal system is a housing cord and wherein the lens bonding element removal system is a lens cord.

5 . The headlamp assembly of claim 4 , wherein the housing cord and the lens cord are made of natural or synthetic fibres.

6 . The headlamp assembly of claim 4 , wherein the housing cord and the lens cord are stiffened by a stiffening agent.

7 . The headlamp assembly of claim 1 , wherein the bonding groove has a U-shaped cross-section including one base wall and two longitudinal walls, the housing cord being positioned on the base wall and on the longitudinal walls.

8 . The headlamp assembly of claim 1 , wherein the bonding element is a polymer adhesive.

9 . The headlamp assembly of claim 8 , wherein the bonding element is a polyurethane adhesive.

10 . A vehicle comprising a headlamp assembly according to claim 1 .

11 . A method for assembling a headlamp assembly according to claim 1 , the method comprising:

providing a housing including a bonding groove provided with at least one inner wall,

providing a lens including an assembly end,

positioning a housing bonding element removal system on at least one inner wall of the bonding groove,

positioning a lens bonding element removal system on the assembly end of the lens,

positioning a bonding element inside the bonding groove, and

positioning the assembly end of the lens in the bonding element.

12 . The method of claim 11 , further comprising:

removing the housing bonding element removal system,

moving at least one disassembly element of the housing towards the lens in order to disassembly the lens from the housing by pressing against the lens, and

removing the lens bonding element removal system.

13 . The method of claim 12 , wherein said at least one disassembly element is a disassembly screw movable towards the lens by screwing and capable of disassembling the lens from the housing by pressing the lens when screwed.

14 . The method of claim 11 , wherein the housing bonding element removal system is a housing cord and wherein the lens bonding element removal system is a lens cord.

15 . The method of claim 11 , wherein the bonding groove has a U-shaped cross-section including one bottom wall and two side walls, the housing cord being positioned on the bottom wall and on the side walls.