IP Library Granted Patent US 12709346
Granted Patent B2
US 12709346 · App. 19/093,683 · Granted Aug 18, 2026

Offroad vehicle with modular frame

Inventors: Benjamin Lynn Hinson (Kannapolic, NC); Shannon Craig Mayes (Mooresville, NC)
Assignee: RCR ENTERPRISES, LLC
B62D63/025
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Quick Facts
Patent No.
US 12709346
App. No.
19/093,683
Granted
Aug 18, 2026
Kind
B2
Abstract

A vehicle, and in particular an offroad vehicle, with improved capabilities. The vehicle provides improved performance (e.g., ground clearance, deployment options, or the like), allows for customization for different types of vehicles (e.g., frame allows for the connection of different types of components for different applications, improved assembly, and/or maintenance), and/or allows for modular interchangeability of vehicle beds in the field for changing situations (e.g., different beds may be interchanged for different operational purposes).

Claims (52)

1 . A vehicle, comprising:

a frame, wherein the frame comprises one or more axial frame members, wherein the one or more axial frame members comprise:

one or more interior surfaces; and

one or more exterior surfaces;

wherein the one or more interior surfaces form one or more recesses relative to the one or more exterior surfaces;

a plurality of suspension systems operatively coupled to the frame through mounts; wherein the mounts comprise a mounting bracket that is operatively coupled to the one or more interior surfaces within the one or more recesses;

a plurality of tire assemblies, wherein each tire assembly is operatively coupled to one of the plurality of suspension systems;

a propulsion system operatively coupled to one or more of the plurality of tire assemblies;

a cab operatively coupled to the frame;

and one or more beds operatively coupled to the frame.

2 . The vehicle of claim 1 , wherein the each of the plurality of suspension systems comprises:

a lower control arm, wherein the lower control arm is operatively coupled to a tire assembly and the frame, and wherein the lower control arm is configured to lift the vehicle above a surface by a lift height.

3 . The vehicle of claim 2 , wherein the lower control arm comprises:

a primary arm member; and

an offset arm member operatively coupled to the primary arm member and operatively coupled to the tire assembly, wherein the offset arm member provides additional lift for the lift height.

4 . The vehicle of claim 3 , wherein the primary arm member and the offset arm member form an approximately L-shaped lower control arm.

5 . The vehicle of claim 2 , wherein the lower control arm comprises a clearance channel, wherein the clearance channel allows a rotating member or a rotating member housing operatively coupled to the tire assembly to operate without interference from the lower control arm.

6 . The vehicle of claim 1 , wherein the one or more axial frame members comprise at least two axial frame members operatively coupled by one or more transverse frame members or the cab.

7 . The vehicle of claim 1 , wherein the mounting bracket operatively coupled to the one or more interior surfaces within the one or more recesses reduces the width of the vehicle.

8 . The vehicle of claim 1 , wherein the frame further comprises a plurality of component mounting apertures extending longitudinally along the one or more axial frame members, and wherein the component mounting apertures are configured to provide alternate mounting locations for vehicle components.

9 . The vehicle of claim 1 , further comprising:

a bed connector system comprising one or more self-locating connectors, wherein the self-locating connectors are configured to operatively couple the one or more beds to the frame.

10 . The vehicle of claim 9 , wherein the one or more self-locating connectors comprise:

an extension connector operatively coupled to the frame or the one or more beds; and

a receiving connector operatively coupled to the other of the frame or the one or more beds;

wherein the receiving connector is configured to be operatively coupled to the extension connector.

11 . The vehicle of claim 10 , wherein the extension connector comprising a connector projection, wherein the receiving connector has surfaces forming a connector aperture, and wherein the connector aperture receives the projection of the extension connector.

12 . The vehicle of claim 1 , wherein the one or more beds comprise a plurality of interchangeable modular beds.

13 . The vehicle of claim 12 , wherein the plurality of interchangeable modular beds comprise:

a flatbed module;

a fluid tank supply module;

a seated transport module;

a truck bed module;

a medical assistance module; or

a weapons module.

14 . The vehicle of claim 1 , wherein the propulsion system comprises:

a powertrain comprising an engine, a transmission, and drive shafts.

15 . A modular bed connector system for a vehicle, comprising:

an extension connector operatively coupled to a frame or a bed;

a receiving connector operatively coupled to the other of the frame or the bed;

a self-locating mechanism comprising:

a projection on the extension connector; and

the receiving connector comprising surfaces forming a connector aperture;

wherein the projection is configured to be received within the connector aperture to facilitate alignment of the bed to the frame during installation; and

one or more connector bolts configured to provide a force that secures the bed to the frame.

16 . A vehicle, comprising:

a frame, wherein the frame comprises one or more axial frame members having a plurality of component mounting apertures extending longitudinally along the one or more axial frame members, and wherein the plurality of component mounting apertures are configured to provide alternate mounting locations for vehicle components;

a plurality of suspension systems operatively coupled to the frame through mounts;

a plurality of tire assemblies, wherein each tire assembly is operatively coupled to one of the plurality of suspension systems;

a propulsion system operatively coupled to one or more of the plurality of tire assemblies;

a cab operatively coupled to the frame; and

one or more beds operatively coupled to the frame.