IP Library Granted Patent US 12709481
Granted Patent B2
US 12709481 · App. 18/273,521 · Granted Aug 18, 2026

Container conveying system and robot

Inventors: Kai Liu (Beijing, CN); Qiming Wang (Beijing, CN); Zhihui Qin (Beijing, CN); Nan Zhang (Beijing, CN); Yuhui Xiao (Beijing, CN); Xiaowei Li (Beijing, CN); Xi Chen (Beijing, CN); Pengfei Wang (Beijing, CN)
Assignee: BEIJING GEEKPLUS TECHNOLOGY CO., LTD.
B65G1/1375B65G1/0492
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Quick Facts
Patent No.
US 12709481
App. No.
18/273,521
Granted
Aug 18, 2026
Kind
B2
Abstract

A container conveying system including a controller, a first robot, and/or a second robot. A first container pickup mechanism is provided on the first robot. A second container pickup mechanism is provided on the second robot. The controller is configured to, in response to a container conveying request, send a first conveying instruction to the first robot if it is determined a target container to be conveyed based on the container conveying request has a size within a first size range; or send a second conveying instruction to the second robot if it is determined the target has a size within a second size range. In warehousing operation scenarios, by jointly using the two robots for operation, containers with various container sizes can be picked up and placed, thus improving utilization rate of a container storage space.

Claims (57)

1 . A container conveying system, comprising: containers with various container sizes, a controller, and a first robot and a second robot, wherein

a first container pickup mechanism is provided on the first robot, a second container pickup mechanism is provided on the second robot, the first robot is capable of conveying containers with container sizes within a first size range, and the second robot is capable of conveying containers with container sizes within a second size range;

a container pickup size of at least one of the first container pickup mechanism and the second container pickup mechanism is adjustable;

the controller is configured to, in response to a container conveying request, send a first conveying instruction to the first robot in a case that it is determined that a target container to be conveyed based on the container conveying request has a size within the first size range; or send a second conveying instruction to the second robot in a case that it is determined that the target container to be conveyed based on the container conveying request has a size within the second size range;

the first robot is configured to use the first container pickup mechanism to acquire and convey the target container in response to the first conveying instruction; and

the second robot is configured to use the second container pickup mechanism to acquire and convey the target container in response to the second conveying instruction,

wherein at least one of the first robot and the second robot comprises:

a chassis; and

a gantry provided on the chassis, wherein a corresponding one of the first container pickup mechanism or the second container pickup mechanism is provided on the gantry in a liftable manner, supporting mechanisms are provided on two opposite sides of the gantry, and the supporting mechanisms are configured to be triggered to be unfolded so that they are respectively supported on inventory receptacles at two sides of the corresponding robot where they are located in a case that the corresponding container pickup mechanism of the corresponding robot is raised to a set height.

2 . The container conveying system according to claim 1 , wherein at least one of the following is met:

a container pickup size of the second container pickup mechanism is adjustable, and the controller is configured to determine a target container size of the target container in a case that it is determined that the target container to be conveyed based on the container conveying request has a size within the second size range, and generate the second conveying instruction based on the target container size; and

the second robot is configured to, in response to the second conveying instruction, adjust a container pickup size of the second container pickup mechanism to match the target container size, and use the adjusted second container pickup mechanism to acquire and convey the target container; and

a container pickup size of the first container pickup mechanism is adjustable, the controller is configured to determine a target container size of the target container in a case that it is determined that the target container to be conveyed based on the container conveying request has a size within the first size range, and generate the first conveying instruction based on the target container size; and

the first robot is configured to, in response to the first conveying instruction, adjust a container pickup size of the first container pickup mechanism to match the target container size, and use the adjusted first container pickup mechanism to acquire and convey the target container.

3 . The container conveying system according to claim 2 , wherein a third sensor component is provided on the first container pickup mechanism; and

the first robot is configured to, in response to the first conveying instruction, move to a container pickup position of the target container, use the third sensor component to collect the target container size of the target container, adjust the container pickup size of the first container pickup mechanism based on the target container size to match the target container size, and use the adjusted first container pickup mechanism to acquire and convey the target container.

4 . The container conveying system according to claim 1 , wherein a container pickup size of the second container pickup mechanism is adjustable, a first sensor component is provided on the second container pickup mechanism; and

the second robot is configured to, in response to the second conveying instruction, move to a container pickup position of the target container, use the first sensor component to collect a target container size of the target container, adjust a container pickup size of the second container pickup mechanism based on the target container size to match the target container size, and use the adjusted second container pickup mechanism to acquire and convey the target container.

5 . The container conveying system according to claim 1 , wherein a container pickup size of the second container pickup mechanism is adjustable, the second container pickup mechanism comprises a second telescopic arm hooking mechanism, a second adjustment mechanism and a first motor, the first motor being connected with the second adjustment mechanism, and the second adjustment mechanism being configured to drive the second telescopic arm hooking mechanism to move under the drive of the first motor to adjust a container pickup size of the second container pickup mechanism.

6 . The container conveying system according to claim 5 , wherein the second adjustment mechanism comprises a first belt component, the first belt component comprises a first belt and a first pulley, and a driving block is provided on the first belt, the second telescopic arm hooking mechanism is provided on the driving block; and

the first motor is provided at one end of the first belt component, the first pulley rotates under the drive of the first motor, the first belt moves under the drive of the first pulley, the driving block moves under the drive of the first belt, and the second telescopic arm hooking mechanism moves under the drive of the driving block to adjust the container pickup size of the second container pickup mechanism.

7 . The container conveying system according to claim 6 , wherein the second adjustment mechanism further comprises a first guide rail, and the second telescopic arm hooking mechanism comprises a movable seat and an insertion part; and

the insertion part is provided on the movable seat, the movable seat is provided on the driving block and is slidably provided on the first guide rail.

8 . The container conveying system according to claim 7 , wherein the second container pickup mechanism is further provided with a second motor and a second belt component, and the insertion part is fixedly connected onto a third belt of the second belt component, the third belt of the second belt component being provided on the movable seat; and

the third belt of the second belt component drives the insertion part to move under the drive of the second motor to acquire the target container.

9 . The container conveying system according to claim 5 , wherein the second adjustment mechanism comprises a lead screw component, and the lead screw component comprises a screw and a nut, the second telescopic arm hooking mechanism is provided on the nut, and the screw is connected to the nut in a sleeving manner; and

the first motor is provided at one end of the lead screw component, the screw rotates under the drive of the motor, the nut moves along the screw under the drive of the screw, and the second telescopic arm hooking mechanism moves under the drive of the nut to adjust the container pickup size of the second container pickup mechanism.

10 . The container conveying system according to claim 5 , wherein a telescopic direction of the second telescopic arm hooking mechanism is perpendicular to a moving direction of the second robot.

11 . The container conveying system according to claim 1 , wherein

a container pickup size of the second container pickup mechanism is adjustable, and the controller is configured to determine a target container size of the target container in a case that it is determined that the target container to be conveyed based on the container conveying request has a size within the second size range, and generate the second conveying instruction based on the target container size; and the second robot is configured to, in response to the second conveying instruction, adjust a container pickup size of the second container pickup mechanism to match the target container size;

the second robot is further provided with a second sensor component that is configured to collect an actual container size of the target container as a container check size; and

the second robot is configured to, after adjusting the container pickup size of the second container pickup mechanism to match the target container size, determine whether the container check size obtained from the second sensor component matches the target container size, and use the adjusted second container pickup mechanism to acquire and convey the target container in a case that the container check size matches the target container size, or re-adjust the second container pickup mechanism based on the container check size in a case that the container check size does not match the target container size, and then use the re-adjusted second container pickup mechanism to acquire and convey the target container.

12 . The container conveying system according to claim 1 , wherein the second robot comprises the chassis and the gantry, the second container pickup mechanism is provided on the gantry, the gantry being provided on a central axis of a second robot body and comprising a second guide rail, and the second container pickup mechanism is slidably connected with the second guide rail and is slidable along the second guide rail.

13 . The container conveying system according to claim 12 , wherein the second robot is provided with a plurality of second temporary storage mechanisms at one side of the gantry away from the second container pickup mechanism; and

the second container pickup mechanism is configured to place the target container on the second temporary storage mechanism after acquiring the target container.

14 . The container conveying system according to claim 1 , wherein the first robot comprises a first robot body, the gantry and a first temporary storage mechanism, and the first container pickup mechanism is provided on the gantry, the gantry being provided on a central axis of the first robot body;

the gantry comprises a third guide rail, the first container pickup mechanism is slidably connected with the third guide rail and is slidable along the third guide rail; and

the first temporary storage mechanism is provided at one side of the gantry away from the first container pickup mechanism, and the first container pickup mechanism is configured to place the target container on the first temporary storage mechanism after acquiring the target container.

15 . The container conveying system according to claim 1 , wherein the at least one of the first robot and the second robot further comprises:

a lifting component configured to move upwards and downwards along the gantry; and

at least two auxiliary supporting devices controlled by respective driving components, the at least two auxiliary supporting devices are disposed on two opposite sides of the corresponding robot, respectively, and are configured to extend relative to the corresponding robot to abut against or separate from material racks serving as inventory receptacles at two sides of the corresponding robot.

16 . The container conveying system according to claim 15 , wherein each auxiliary supporting device comprises a fixed base and a supporting element connected onto the fixed base in a retractable manner through a telescopic mechanism, and the telescopic mechanism is controlled by the driving component and configured to drive the supporting element to move relative to the fixed base to abut against or separate from the material rack at the corresponding side.

17 . The container conveying system according to claim 1 , wherein each supporting mechanism has an unfolded state in which the supporting mechanism is supported against the inventory receptacle and a folded state in which the supporting mechanism is folded on the gantry, and the corresponding container pickup mechanism is capable of actuating the supporting mechanism when lifted to the set height, so that the supporting mechanism is unfolded.

18 . The container conveying system according to claim 1 , wherein:

a lower end of the gantry is rotatably connected with the chassis so that the gantry is switchable between a vertical state and a roughly horizontal state, and

each of the first container pickup mechanism and the second container pickup mechanism is configured to pick up and place a container on an inventory receptacle.

19 . The container conveying system according to claim 1 , wherein the gantry comprises at least two frame segments spliced along a height direction, with every two adjacent frame segments being detachably connected to each other, and a lower end of the bottommost frame segment being rotatably connected with the chassis.

20 . A container conveying system, comprising: containers with various container sizes, a controller, and a first robot and a second robot, wherein

a first container pickup mechanism is provided on the first robot, a second container pickup mechanism is provided on the second robot, the first robot is capable of conveying containers with container sizes within a first size range, and the second robot is capable of conveying containers with container sizes within a second size range;

a container pickup size of at least one of the first container pickup mechanism and the second container pickup mechanism is adjustable;

the controller is configured to, in response to a container conveying request, send a first conveying instruction to the first robot in a case that it is determined that a target container to be conveyed based on the container conveying request has a size within the first size range; or send a second conveying instruction to the second robot in a case that it is determined that the target container to be conveyed based on the container conveying request has a size within the second size range;

the first robot is configured to use the first container pickup mechanism to acquire and convey the target container in response to the first conveying instruction; and

the second robot is configured to use the second container pickup mechanism to acquire and convey the target container in response to the second conveying instruction,

wherein at least one of the first robot and the second robot comprises:

a chassis;

a gantry provided on the chassis, a lower end of the gantry being rotatably connected with the chassis so that the gantry is switchable between a vertical state and a roughly horizontal state, and

a corresponding one of the first container pickup mechanism and the second container pickup mechanism is provided on the gantry in a liftable manner and is configured to pick up and place a container on an inventory receptacle.