Vanadium oxide extraction from Bayer process
A process for increasing the extraction yield of vanadium oxides from the spent liquor generated in the Bayer process for the recovery of alumina from bauxite, with the use of a water-soluble polymer. The water-soluble may be a polysaccharide or a synthetic polymer, which may include at least one non-ionic and/or anionic and/or cationic hydrophilic monomers.
1 . A process for vanadium oxides extraction from a spent liquor generated in a Bayer process comprising the following steps:
sending the spent liquor to an evaporator, to separate condensate water from caustic soda concentrate,
optionally transferring the caustic soda concentrate to a vessel,
cooling and maintaining the temperature of the caustic soda concentrate between 20° C. and 80° C.,
adding a water-soluble polymer to said caustic soda concentrate to obtain a suspension comprising vanadium oxide particles,
recovering said vanadium oxide particles of the suspension by a liquid-solid separation method.
2 . The process according to claim 1 , wherein the water-soluble polymer is a polysaccharide.
3 . The process according to claim 2 , wherein the polysaccharide is a dextran.
4 . The process according to claim 1 , wherein the water-soluble polymer is a synthetic polymer.
5 . The process according to claim 4 , wherein the water-soluble polymer comprises at least one hydrophilic monomer selected from the group consisting of:
nonionic monomers selected from the group consisting of: acrylonitrile, acrylamide, methacrylamide, N-vinylformamide (NVF), N-vinylacetamide, N-vinylpyrrolidone (NVP), N-vinylimidazole, N-vinyl succinimide, acryloyl morpholine (ACMO), glycidyl methacrylate, glyceryl methacrylate, diacetone acrylamide, hydroxyalkyl (C 1 -C 3 )-(meth)acrylate, thioalkyl (C 1 -C 3 )-(meth)acrylate, and mixtures thereof;
anionic monomers selected from the group consisting of: acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, acrylamido undecanoic acid, 3-acrylamido 3-methylbutanoic acid, maleic anhydride, 2-acrylamido-2-methylpropane sulfonic acid (ATBS), vinylsulfonic acid, vinylphosphonic acid, methallylphophonic acid, 2-sulfoethylmethacrylate, sulfopropylmethacrylate, sulfopropylacrylate, allylphosphonic acid, styrene sulfonic acid, 2-acrylamido-2-methylpropane disulfonic acid, salts thereof, and mixtures thereof; and
cationic monomers selected from the group consisting of: diallyldialkyl ammonium salts; acidified or quaternized salts of dialkylaminoalkylacrylamides; acidified or quaternized salts of dialkyl-aminoalkylmethacrylamides, acidified or quaternized salts of dialkylaminoalkyl acrylate, acidified or quaternized salts of dialkylaminoalkyl methacrylate, and mixtures thereof, wherein alkyl is C 1 -C 3 .
6 . The process according to claim 1 , wherein a seeding agent is added in the caustic soda concentrate before, during or after the step of adding of water-soluble polymer, said caustic soda concentrate being maintained between 20° C. and 80° C. during the addition of the seeding agent.
7 . The process according to claim 6 , wherein seeding agent is a metal salt.
8 . The process according to claim 1 , wherein 0.01 ppm by weight to 10,000 ppm by weight of water-soluble polymer is added to the caustic soda concentrate.
9 . The process according to claim 1 , wherein vanadium oxide particles recovered from the suspension are washed at least once by an aqueous solution.
10 . The process according to claim 1 , wherein the caustic soda concentrate is transferred to the vessel, and the step cooling of the caustic soda concentrate is performed during transfer of the caustic soda concentrate from an exit of the evaporator to the vessel.