IP Library Granted Patent US 12709674
Granted Patent B2
US 12709674 · App. 17/775,751 · Granted Aug 18, 2026

Glass-fiber-reinforced resin composition and molded glass-fiber-reinforced resin article

Inventor: Yosuke Nukui (Fukushima, JP)
Assignee: Nitto Bosekl Co., Ltd.
C08K7/14
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Quick Facts
Patent No.
US 12709674
App. No.
17/775,751
Granted
Aug 18, 2026
Kind
B2
Abstract

Provided is a glass fiber-reinforced resin composition that has excellent strength and an excellent modulus when processed into a glass fiber-reinforced resin molded article and has excellent processability on producing a glass fiber-reinforced resin molded article. In the glass fiber-reinforced resin composition, the content of SiO 2 S is 48 to 70% by mass and the content of Al 2 O 3 A is 9 to 30% by mass with respect to the total amount of the glass fiber included therein, the glass fiber comprises a flat cross-sectional shape having a minor axis DS of 6.0 to 15.0 μm and a major axis DL of 20.5 to 50.0 μm, the glass fiber content C in the glass fiber-reinforced resin composition is from 65.0 to 85.0% by mass, and S, A, DS, DL, and C satisfy the following formula (1). 2.24 ≤ ( 100 × ( A 2 / S ) × ( C / 100 ) 8 ) / ( DS 3 / 4 × DL 1 / 4 ) ≤ 5.85 ( 1 )

Claims (135)

1 . A glass fiber-reinforced resin composition, wherein

in glass fiber included in the glass fiber-reinforced resin composition, a content of SiO 2 S with respect to a total amount of the glass fiber is in a range of 48 to 70% by mass,

in the glass fiber included in the glass fiber-reinforced resin composition, a content of Al 2 O 3 A with respect to the total amount of the glass fiber is in a range of 9 to 30% by mass,

number average fiber length of the glass fiber is in the range of 250 to 500 μm,

the glass fiber comprises a flat cross-sectional shape having a minor axis DS in a range of 6.0 to 15.0 μm and a major axis DL in a range of 30.5 to 50.0 μm,

a glass fiber content C in the glass fiber-reinforced resin composition is in a range of 70.5 to 85.0% by mass, and

the S, A, DS, DL, and C satisfy following formula (1):

2.24

(

100

×

(

A

2

/

S

)

×

(

C

/

100

)

8

)

/

(

DS

3

/

4

×

DL

1

/

4

)

5.85

.

(

1

)

2 . The glass fiber-reinforced resin composition according to claim 1 , wherein

the S is in a range of 50 to 60% by mass, the A is in a range of 10 to 20% by mass, the DS is in a range of 7.5 to 13.0 μm, the DL is in a range of 30.5 to 48.0 μm, and the C is in a range of 70.5 to 82.5% by mass, and

the S, A, DS, DL, and C satisfy following formula (2):

2.27

(

100

×

(

A

2

/

S

)

×

(

C

/

100

)

8

)

/

(

DS

3

/

4

×

DL

1

/

4

)

4.3

.

(

2

)

3 . The glass fiber-reinforced resin composition according to claim 2 , wherein

the S, A, DS, DL, and C satisfy following formula (3):

2.29

(

100

×

(

A

2

/

S

)

×

(

C

/

100

)

8

)

/

(

DS

3

/

4

×

DL

1

/

4

)

3.37

.

(

3

)

4 . The glass fiber-reinforced resin composition according to claim 1 , wherein the resin included in the glass fiber-reinforced resin composition is a thermoplastic resin for injection molding selected from a group consisting of polyamide resins, polybutylene terephthalate resins, polycarbonate resins, polyarylene sulfide resins, polyaryl ketone resins, and liquid crystal polymer (LCP).

5 . The glass fiber-reinforced resin composition according to claim 4 , wherein

the resin included in the glass fiber-reinforced resin composition is a polyamide resin.

6 . A glass fiber-reinforced resin molded article formed from the glass fiber-reinforced resin composition according to claim 1 .

7 . The glass fiber-reinforced resin composition according to claim 2 , wherein the resin included in the glass fiber-reinforced resin composition is a thermoplastic resin for injection molding selected from a group consisting of polyamide resins, polybutylene terephthalate resins, polycarbonate resins, polyarylene sulfide resins, polyaryl ketone resins, and liquid crystal polymer (LCP).

8 . The glass fiber-reinforced resin composition according to claim 3 , wherein the resin included in the glass fiber-reinforced resin composition is a thermoplastic resin for injection molding selected from a group consisting of polyamide resins, polybutylene terephthalate resins, polycarbonate resins, polyarylene sulfide resins, polyaryl ketone resins, and liquid crystal polymer (LCP).

9 . A glass fiber-reinforced resin molded article formed from the glass fiber-reinforced resin composition according to claim 2 .

10 . A glass fiber-reinforced resin molded article formed from the glass fiber-reinforced resin composition according to claim 3 .

11 . A glass fiber-reinforced resin molded article formed from the glass fiber-reinforced resin composition according to claim 4 .

12 . A glass fiber-reinforced resin molded article formed from the glass fiber-reinforced resin composition according to claim 5 .

13 . A glass fiber-reinforced resin molded article formed from the glass fiber-reinforced resin composition according to claim 7 .

14 . A glass fiber-reinforced resin molded article formed from the glass fiber-reinforced resin composition according to claim 8 .