IP Library Granted Patent US 12709810
Granted Patent B2
US 12709810 · App. 18/102,144 · Granted Aug 18, 2026

Method for operating an electrolyzer for hydrogen production

Inventor: Kai D. Han (Evans, GA)
Assignee: Battelle Savannah River Alliance, LLC
C25B1/042C25B15/021H01M8/0656H01M16/003H01M2300/0071
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12709810
App. No.
18/102,144
Granted
Aug 18, 2026
Kind
B2
Abstract

A method for operating an electrolyzer to produce hydrogen is provided. The method includes providing a compressed gas stream to a vortex tube to generate a cold stream and a hot stream; heating a fluid or a gas with the hot stream from the vortex tube to produce a heated fluid or a heated gas; and providing the heated fluid or heated gas to an electrolyzer. Electrolyzer systems and other methods for operating an electrolyzer are also provided.

Claims (26)

1 . A method for operating an electrolyzer to produce hydrogen, the method comprising:

providing a compressed gas stream to a vortex tube to generate a cold stream and a hot stream;

heating a fluid or a gas with the hot stream from the vortex tube to produce a heated fluid; and

providing the heated fluid to the electrolyzer.

2 . The method of claim 1 , wherein the fluid comprises water.

3 . The method of claim 1 , wherein the heated fluid has a temperature of from about 40° C. to about 150° C.

4 . The method of claim 1 , wherein the hot stream has a temperature of from about 100° C. to about 200° C.

5 . The method of claim 1 , wherein the cold stream has a temperature of from about −50° C. to about 0° C.

6 . The method of claim 1 , wherein one or more heat exchangers are used to heat the fluid with the hot stream.

7 . The method of claim 1 , wherein from about 50 vol. % to about 90 vol. % of the compressed gas forms the hot stream.

8 . The method of claim 1 , wherein the compressed gas stream comprises hydrogen gas or air.

9 . The method of claim 1 , further comprising compressing a hydrogen stream from the electrolyzer to form a compressed hydrogen stream.

10 . The method of claim 9 , further comprising cooling the compressed hydrogen stream with the cold stream from the vortex tube.

11 . The method of claim 9 , wherein the compressed hydrogen stream is cooled to a temperature of from about −40° C. to about 0° C.

12 . A method for operating an electrolyzer to produce hydrogen, the method comprising:

providing a first compressed hydrogen stream from a hydrogen storage tank to a vortex tube to generate a cold hydrogen stream and a hot hydrogen stream;

heating a fluid with the hot hydrogen stream to form a heated fluid;

providing the heated fluid to the electrolyzer; and

after forming the heated fluid, storing the hot hydrogen stream in the hydrogen storage tank.

13 . The method of claim 12 , further comprising compressing a low pressure hydrogen stream from the electrolyzer to form a second compressed hydrogen stream.

14 . The method of claim 13 , further comprising storing the second compressed hydrogen stream in the hydrogen storage tank.

15 . The method of claim 12 , further comprising dispensing the cold hydrogen stream.

16 . The method of claim 12 , wherein the fluid comprises water.

17 . The method of claim 12 , wherein the heated fluid has a temperature of from about 40° C. to about 150° C.

18 . The method of claim 12 , wherein the cold hydrogen stream has a temperature of from about −50° C. to about 0° C. and the hot hydrogen stream has a temperature of from about 100° C. to about 200° C.

19 . The method of claim 12 , wherein from about 50 vol. % to about 90 vol. % of the first compressed hydrogen stream forms the hot hydrogen stream.