Electrochemical conversion of carbon dioxide to form an organic acid
A process for electrochemical conversion of carbon dioxide using a three-compartment cell provides low voltage requirements, high faradaic efficiencies, and high concentration of formic acid in product solutions. The applied voltage between anode and cathode should be less than 3.5V. Carbon dioxide may be converted to an organic acid.
1 . An electrochemical process for carbon dioxide conversion comprising:
feeding water to an electrolyzer to generate a first electrolyzed product stream comprising hydrogen and a second electrolyzed product stream comprising oxygen,
feeding an anode reactant comprising hydrogen to an anode comprising a quantity of anode catalyst;
feeding a cathode reactant comprising carbon dioxide to a cathode comprising a quantity of cathode catalyst;
feeding an inlet solution feed comprising water to a central flow compartment wherein the central flow compartment comprises macroreticular resin dispersed within a void space, and wherein an average diameter of said macroreticular resin is greater than about 120% of and less than about 170% of the width of said void space;
applying a voltage of and less than about 3.5 V between the anode and cathode; and
recovering a product solution comprising formic acid from an outlet of said central flow compartment, wherein a concentration of formic acid in an aqueous product solution is greater than about 9 wt % and less than about 50 wt %,
wherein said first electrolyzed product stream comprises said anode reactant.
2 . The process of claim 1 further comprising an anion exchange membrane interposed between said central flow compartment and said cathode, wherein the anion exchange membrane comprises a KOH treated polybenzimidazolium.
3 . The process of claim 2 wherein an average current density at the anion exchange membrane is at least about 20 mA/cm 2 , wherein the area in the denominator of the average current density is the area of a cathode gas diffusion electrode on which the cathode catalyst is disposed.
4 . The process of claim 1 , wherein the cathode catalyst comprises a metal comprising Sn and Bi.