Web material structuring belt, method for making and method for using
Web material structuring belts that impart structure to a web material during a web material structuring operation and/or structured web material forming operation, method for making same and methods for using same to make structured web materials, for example structured fibrous structures, such as structured sanitary tissue products such as structured toilet tissue, structured paper towels and structured facial tissue are provided.
1 . A web material structuring belt comprising:
a. a support layer;
b. a structuring layer; and
c. an associating layer disposed between the support layer and the structuring layer,
wherein the associating layer is mechanically entangled with at least one selected from the group consisting of the support layer, the structuring layer, and combinations thereof, and
wherein at least one void volume is present between the support layer and the structuring layer.
2 . The web material structuring belt according to claim 1 wherein the support layer comprises a woven fabric.
3 . The web material structuring belt according to claim 1 wherein the structuring layer comprises a pattern.
4 . The web material structuring belt according to claim 1 wherein the structuring layer comprises a polymer.
5 . The web material structuring belt according to claim 1 wherein the structuring layer comprises a film.
6 . The web material structuring belt according to claim 1 wherein the structuring layer comprises a resin.
7 . The web material structuring belt according to claim 1 wherein the associating layer is mechanically entangled with the support layer.
8 . The web material structuring belt according to claim 1 wherein at least a portion of the associating layer extends into the support layer and is bonded to the support layer at one or more bond sites.
9 . The web material structuring belt according to claim 8 wherein less than the entire amount of the associating layer extends into the support layer and is bonded to the support layer.
10 . The web material structuring belt according to claim 1 wherein the web material structuring belt exhibits a Peak Peel Force of greater than 0.1 N as measured according to the 180° free Peel Test Method.
11 . The web material structuring belt according to claim 1 wherein the web material structuring belt exhibits an Energy of greater than 0.1 J/m as measured according to the 180° free Peel Test Method.
12 . A method for making a web material structuring belt, the method comprising the steps of:
a. providing a support layer;
b. providing a structuring layer; and
c. associating the structuring layer with the support layer via an associating layer disposed therebetween such that a web material structuring belt comprising one or more void volumes between the structuring layer and the support layer is formed, and
wherein the associating layer is mechanically entangled with at least one selected from the group consisting of the support layer, the structuring layer, and combinations thereof.
13 . A method for making a web material structuring belt, the method comprising the steps of:
a. providing a support layer;
b. forming a structuring layer on the support layer such that an associating layer is disposed therebetween and such that a web material structuring belt comprising the one or more void volumes between the structuring layer and the support layer is formed, and
wherein the associating layer is mechanically entangled with at least one selected from the group consisting of the support layer, the structuring layer, and combinations thereof.
14 . A method for making a web material structuring belt, the method comprising the steps of:
a. providing a structuring layer; and
b. forming a support layer on the structuring layer such that an associating layer is disposed therebetween and such that a web material structuring belt comprising one or more void volumes between the structuring layer and the support layer is formed, and
wherein the associating layer is mechanically entangled with at least one selected from the group consisting of the support layer, the structuring layer, and combinations thereof.