IP Library Granted Patent US 12710189
Granted Patent B2
US 12710189 · App. 18/380,493 · Granted Aug 18, 2026

Wirelessly configuring climate control system controls

Inventors: Austin John Cibulka (St. Louis, MO); Nayan Jyoti Mishra (Richmond Heights, MO); David L. Vie (Union, MO); Michael J. Moran (St. Louis, MO); John F. Broker (Warrenton, MO)
Assignee: Copeland Comfort Control LP
F24F11/59
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Quick Facts
Patent No.
US 12710189
App. No.
18/380,493
Granted
Aug 18, 2026
Kind
B2
Abstract

In an exemplary embodiment, a hot surface ignition module is configured to receive user input settings for one or more HVAC system configuration parameters wirelessly transmitted by a mobile device to the hot surface ignition module. The hot surface ignition module is configured to store the received user input settings for the one or more HVAC system configuration parameters to control the at least one HVAC component according to the received user input settings for the one or more HVAC system configuration parameters. The hot surface ignition module may be configured such that the NFC short-range wireless communication with the mobile device enables the hot surface ignition module to receive and store the user input settings for the one or more HVAC system configuration parameters without requiring the hot surface ignition module to be connected with an electrical power source, Wi-Fi, and/or cellular service.

Claims (88)

1 . A hot surface ignition module for controlling at least one HVAC component according to one or more HVAC system configuration parameters, the hot surface ignition module comprising a memory and a Near Field Communication (NFC) short-range wireless communication interface, wherein:

the hot surface ignition module is configured to receive user input settings for the one or more HVAC system configuration parameters wirelessly transmitted by a mobile device;

the hot surface ignition module is configured to store the received user input settings for the one or more HVAC system configuration parameters in the memory of the hot surface ignition module to control the at least one HVAC component according to the received user input settings for the one or more HVAC system configuration parameters; and

the hot surface ignition module is configured to allow a user to access an explanation of the impact of setting an Inducer/Pressure Switch to OFF including disabling a pressure switch input on an ignition board;

whereby the hot surface ignition module is configured such that NFC short-range wireless communication with the mobile device enables the hot surface ignition module to receive and store the user input settings for the one or more HVAC system configuration parameters without requiring the hot surface ignition module to be connected with an electrical power source, Wi-Fi, and/or cellular service.

2 . The hot surface ignition module of claim 1 , wherein the hot surface ignition module comprises an integrated thermostat configurable via the received user input settings wirelessly transmitted by the mobile device including whether the integrated thermostat is enabled or disabled, a set point temperature, a temperature offset, and a thermostat cycle rate, whereby the integrated thermostat allows the hot surface ignition module to create its own call for heat when the integrated thermostat is enabled.

3 . The hot surface ignition module of claim 1 , wherein the one or more HVAC system configuration parameters that are configurable via the received user input settings wirelessly transmitted by the mobile device comprise number of tries for ignition, trial for ignition period, pre-purge duration, inter-purge duration, post-purge duration, local or remote flame sense type, inducer/pressure switch, ignitor heat up time, and integrated thermostat disabled or enabled.

4 . A system comprising the hot surface ignition module of claim 1 and a mobile device including a user interface configured to allow a user to access an explanation of the one more HVAC system configuration parameters and impacts of making different available selections before the user makes a specific selection from the different available selections.

5 . A system comprising the hot surface ignition module of claim 1 and a mobile device including a user interface configured to allow a user to access an explanation of the impact of setting an Inducer/Pressure Switch to OFF including disabling a pressure switch input on an ignition board.

6 . The system of claim 5 , wherein the user interface of the mobile device is configured to require the user to select YES to proceed with the selection to set the Inducer/Pressure Switch to OFF before the hot surface ignition module is updated with the Inducer/Pressure Switch to OFF.

7 . A system comprising the hot surface ignition module of claim 1 and a mobile device including a user interface and a memory, wherein the mobile device comprises a Near Field Communication (NFC) short-range wireless communication interface, and wherein the mobile device is configured to:

receive and/or determine an identifier of the hot surface ignition module by scanning, via the mobile device, an NFC locator on the hot surface ignition module when the mobile device is placed in contact with or close proximity to the NFC locator on the hot surface ignition module such that the NFC short-range wireless communication interface of the mobile device is in wireless communication with the NFC short-range wireless communication interface of the hot surface ignition module;

automatically configure one or more settings for the hot surface ignition module corresponding with the identifier, the one or more settings stored within and retrievable directly from the memory of the mobile device;

display the one or more settings for the hot surface ignition module on the user interface; and

wirelessly transmit the one or more settings from the memory of the mobile device to the hot surface ignition module for download to the memory of the hot surface ignition module for controlling at least one HVAC component according to the one or more settings.

8 . A system comprising a hot surface ignition module for controlling at least one HVAC component according to one or more HVAC system configuration parameters, and a mobile device including a user interface and a memory, wherein the hot surface ignition module is a replacement hot surface ignition module for an HVAC control, and wherein the mobile device is configured to:

receive and/or determine an identifier of the replacement hot surface ignition module;

automatically configure one or more settings for the replacement hot surface ignition module corresponding with the identifier of the replacement hot surface ignition module, the one or more settings for the replacement hot surface ignition module stored within and retrievable directly from the memory of the mobile device;

display the one or more settings for the replacement hot surface ignition module on the user interface;

receive and/or determine an identifier of the HVAC control being replaced;

automatically configure one or more settings for the HVAC control corresponding with the identifier of the HVAC control being replaced, the one or more settings for the HVAC control stored within and retrievable directly from the memory of the mobile device;

automatically updating the one or more settings for the replacement hot surface ignition module based at least in part on the one or more settings for the HVAC control being replaced;

displaying the updated one or more settings for the replacement hot surface ignition module on the user interface; and

wirelessly transmit the updated one or more settings for the replacement hot surface ignition module from the mobile device to the replacement hot surface ignition module for download to a memory of the replacement hot surface ignition module for controlling the at least one HVAC component according to the updated one or more settings for the replacement hot surface ignition module.

9 . The system of claim 8 , wherein the mobile device is configured to use the one or more settings for the HVAC control as one or more default settings for automatically updating the one or more settings for the replacement hot surface ignition module such that the replacement hot surface ignition module is compatible for use as a replacement for the HVAC control.

10 . The system of claim 9 , wherein the mobile device is configured to:

allow adjustment, via the user interface, to the one or more default settings for the replacement hot surface ignition module; and

wirelessly transmit the adjusted setting(s), if any, to the replacement hot surface ignition module for controlling the at least one HVAC component.

11 . The system of claim 8 , wherein the mobile device is configured to:

receive a user entry, via the user interface, of at least a portion of the identifier of the HVAC control being replaced;

display, on the user interface, a list of possible HVAC controls that correspond with the at least a portion of the identifier of the HVAC control entered by the user; and

allow the user to select, via the user interface, the HVAC control from the list of possible HVAC controls displayed on the user interface.

12 . The system of claim 11 , wherein the mobile device is configured to display a progressively shorter list of the possible HVAC controls for selection by the user as the user continues to enter more of the identifier of the HVAC control being replaced by the replacement hot surface ignition module.

13 . The system of claim 8 , wherein the mobile device is configured to:

receive a user selection of the identifier of the HVAC control being replaced from a list of HVAC control identifiers displayed on the user interface; and

automatically configure the one or more settings for the HVAC control that corresponds with the user selection of the identifier of the HVAC control from the list of HVAC control identifiers, the list of HVAC control identifiers and settings for the HVAC controls identified in the list of HVAC control identifiers stored within and retrievable from the memory of the mobile device without requiring retrieval of the list of HVAC control identifiers and the settings from a remote server or cloud.

14 . The system of claim 8 , wherein the mobile device is configured such that the one or more settings for the HVAC control being replaced and the one or more settings for the replacement hot surface ignition module are stored within and retrievable directly from the memory of the mobile device without requiring retrieval of the one or more settings for the HVAC control and the one or more settings for the replacement hot surface ignition module from a remote server or cloud.

15 . The system of claim 8 , wherein the mobile device is configured to:

allow one or more adjustments, via the user interface, to the one or more updated settings for the replacement hot surface ignition module; and

wirelessly transmit the adjusted setting(s), if any, to the replacement hot surface ignition module for download to the memory of the replacement hot surface ignition module for controlling at least one HVAC component according to the adjusted setting(s).

16 . The system of claim 8 , wherein:

the mobile device comprises a Near Field Communication (NFC) short-range wireless communication interface; and

the mobile device is configured to receive and/or determine the identifier of the replacement hot surface ignition module by scanning, via the mobile device, an NFC locator on the replacement hot surface ignition module when the mobile device is placed in contact with or close proximity to the NFC locator on the replacement hot surface ignition module such that the NFC short-range wireless communication interface of the mobile device is in wireless communication with the NFC short-range wireless communication interface of the replacement hot surface ignition module.

17 . The system of claim 16 , wherein the mobile device is configured to:

receive a user entry, via the user interface, of at least a portion of the identifier of the HVAC control being replaced;

display, on the user interface, a list of possible HVAC controls that correspond with the at least a portion of the identifier of the HVAC control entered by the user; and

allow the user to select, via the user interface, the HVAC control from the list of possible HVAC controls displayed on the user interface.

18 . The system of claim 17 , wherein the mobile device is configured to:

allow the user to search for and select, via the user interface, the identifier of the HVAC control after scanning the NFC locator on the replacement hot surface ignition module;

perform a compatibility check after scanning the NFC locator on the replacement hot surface ignition module and after the user has selected the HVAC control from the list of possible HVAC controls displayed on the user interface, to determine compatibility of the replacement hot surface ignition module as a replacement for the HVAC control; and

if the compatibility check fails, disallow the wireless transmission of the one or more settings for the replacement hot surface ignition module from the memory of the mobile device to the replacement hot surface ignition module and notify the user of the failed compatibility check.

19 . A system comprising:

an HVAC control configured to control at least one HVAC component according to one or more HVAC system configuration parameters, the HVAC control comprising a memory and a Near Field Communication (NFC) short-range wireless communication interface; and

a mobile device including a user interface and an NFC short-range wireless communication interface;

wherein:

the mobile device is configured to display the one or more HVAC system configuration parameters on the user interface, receive user input settings for the one or more HVAC system configuration parameters, and wirelessly transmit the received user input settings for the one or more HVAC system configuration parameters to the HVAC control;

the HVAC control is configured to store the received user input settings for the one or more HVAC system configuration parameters in the memory of the HVAC control to control the at least one HVAC component according to the received user input settings for the one or more HVAC system configuration parameters;

the HVAC control is configured such that the NFC short-range wireless communication with the mobile device enables the HVAC control to receive and store the user input settings for the one or more HVAC system configuration parameters without requiring the HVAC control to be connected with an electrical power source, Wi-Fi, and/or cellular service;

the mobile device is configured to allow a user to access, via the user interface, of the impact of setting an Inducer/Pressure Switch to OFF including disabling a pressure switch input on an ignition board; and

the user interface of the mobile device is configured to require the user to select YES to proceed with the selection to set the Inducer/Pressure Switch to OFF before the HVAC control is updated with the Inducer/Pressure Switch to OFF.

20 . The system of claim 19 , wherein the HVAC control comprises a hot surface ignition module configured such that the NFC short-range wireless communication with the mobile device enables the hot surface ignition module to receive and store the user input settings for the one or more HVAC system configuration parameters without requiring the hot surface ignition module to be connected with an electrical power source, Wi-Fi, and/or cellular service.

21 . The system of claim 20 , wherein the hot surface ignition module comprises an integrated thermostat configurable via the received user input settings wirelessly transmitted by the mobile device including whether the integrated thermostat is enabled or disabled, a set point temperature, a temperature offset, and a thermostat cycle rate, whereby the integrated thermostat allows the hot surface ignition module to create its own call for heat when the integrated thermostat is enabled.

22 . The system of claim 19 , wherein the mobile device is configured to:

receive and/or determine an identifier of the HVAC control by scanning, via the mobile device, an NFC locator on the HVAC control when the mobile device is placed in contact with or close proximity to the NFC locator on the HVAC control such that the NFC short-range wireless communication interface of the mobile device is in wireless communication with the NFC short-range wireless communication interface of the HVAC control;

automatically configure one or more settings for the HVAC control corresponding with the identifier, the one or more settings stored within and retrievable directly from the memory of the mobile device;

display the one or more settings for the HVAC control on the user interface; and

wirelessly transmit the one or more settings from the memory of the mobile device to the HVAC control for download to the memory of the HVAC control for controlling at least one HVAC component according to the one or more settings.

23 . The system of claim 19 , wherein the HVAC control is a replacement HVAC control for an HVAC control being replaced, and wherein the mobile device is configured to:

receive and/or determine an identifier of the replacement HVAC control;

automatically configure one or more settings for the replacement HVAC control corresponding with the identifier of the replacement HVAC control, the one or more settings for the replacement HVAC control stored within and retrievable directly from the memory of the mobile device;

display the one or more settings for the replacement HVAC control on the user interface;

receive and/or determine an identifier of the HVAC control being replaced;

automatically configure one or more settings for the HVAC control being replaced corresponding with the identifier of the HVAC control being replaced, the one or more settings for the HVAC control being replaced stored within and retrievable directly from the memory of the mobile device;

automatically updating the one or more settings for the replacement HVAC control based at least in part on the one or more settings for the HVAC control being replaced;

displaying the updated one or more settings for the replacement HVAC control on the user interface; and

wirelessly transmit the updated one or more settings for the replacement HVAC control from the mobile device to the replacement HVAC control for download to a memory of the replacement HVAC control for controlling the at least one HVAC component according to the updated one or more settings for the replacement HVAC control.

24 . The system of claim 23 , wherein the mobile device is configured to use the one or more settings for the HVAC control being replaced as one or more default settings for automatically updating the one or more settings for the replacement HVAC control such that the replacement HVAC control is compatible for use as a replacement for the HVAC control being replaced.

25 . The system of claim 23 , wherein the mobile device is configured to:

allow adjustment, via the user interface, to the one or more default settings for the replacement HVAC control; and

wirelessly transmit the adjusted one or more default setting(s), if any, to the replacement HVAC control for controlling the at least one HVAC component.

26 . The system of claim 23 , wherein the mobile device is configured to:

receive a user entry, via the user interface, of at least a portion of the identifier of the HVAC control being replaced;

display, on the user interface, a list of possible HVAC controls that correspond with the at least a portion of the identifier entered by the user for the HVAC control being replaced; and

allow the user to select, via the user interface, the HVAC control being replaced from the list of possible HVAC controls displayed on the user interface.

27 . The system of claim 26 , wherein the mobile device is configured to display a progressively shorter list of the possible HVAC controls for selection by the user as the user continues to enter more of the identifier of the HVAC control being replaced.

28 . The system of claim 23 , wherein the mobile device is configured to:

allow one or more adjustments, via the user interface, to the updated one or more settings for the replacement HVAC control; and

wirelessly transmit the adjusted setting(s), if any, to the replacement HVAC control for download to the memory of the replacement HVAC control for controlling at least one HVAC component according to the adjusted setting(s).