IP Library Granted Patent US 12710647
Granted Patent B1
US 12710647 · App. 19/545,475 · Granted Aug 18, 2026

Biosensing system for a virtual reality (VR) headset with advanced heat dissipation

Inventors: Jonathon Warren (Austin, TX); Aziz Yuldashev (Austin, TX); David Fustino (Boston, MA)
Assignee: Evolve To You Corporation
G02B27/0093G02B27/0006G02B27/0172G02B27/0176H05K7/20963H05K7/20972G02B2027/0169
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Quick Facts
Patent No.
US 12710647
App. No.
19/545,475
Granted
Aug 18, 2026
Kind
B1
Abstract

A biosensing system for a virtual reality (VR) headset includes a front system portion suitable for housing a VR display and/or a computer system. The system includes an outer-facing lens with an integrated front vent. The system includes a venting architecture within the front system portion comprising a pair of vertically stacked airflow channels that extend from a lower plenum to the front vent. The lower plenum is proximate to heat-generating electronics comprising at least the VR display. The system includes a forward-facing thermally conductive member that forms at least part of an exterior enclosure of the front system portion and is thermally coupled to the heat-generating electronics and exposed to airflow within the stacked airflow channels. The venting architecture is configured to guide heated air from the lower plenum through the airflow channels to the front vent to dissipate heat.

Claims (28)

1 . A biosensing system for a virtual reality (VR) headset, the biosensing system comprising:

a front system portion suitable for housing a VR display and/or a computer system for generating audiovisual content and/or haptic feedback for output on the VR display and headphones;

an outer-facing lens with an integrated front vent;

a venting architecture within the front system portion comprising a pair of vertically stacked airflow channels that extend from a lower plenum to the front vent, wherein the lower plenum is proximate to heat-generating electronics comprising at least the VR display; and

a forward-facing thermally conductive member that forms at least part of an exterior enclosure of the front system portion and is thermally coupled to the heat-generating electronics and exposed to airflow within the stacked airflow channels, wherein the venting architecture is configured to guide heated air from the lower plenum through the airflow channels to the front vent to dissipate heat.

2 . The biosensing system of claim 1 , wherein the forward-facing thermally conductive member is made of copper.

3 . The biosensing system of claim 1 , wherein the forward-facing thermally conductive member includes interior heat-exchange features that increase effective surface area for convective transfer to air flowing within the airflow channels, wherein the features include one or more of fins, ribs, and micro-texturing.

4 . The biosensing system of claim 1 , wherein each of the airflow channels includes a converging inlet transitioning to a constant cross-section sized to balance pressure drop and acoustic transparency under fanless operation.

5 . The biosensing system of claim 1 , wherein the lower plenum is defined by a bent sheet-metal frame and one or more internal baffles that partition intake regions from internal components to establish a pressure boundary and inhibit lateral leakage into the front system portion.

6 . The biosensing system of claim 1 , further comprising a separation wall between the airflow channels to form thermally decoupled passages configured such that each passage draws air from different regions comprising different heat-generating electronics.

7 . The biosensing system of claim 1 , further comprising side intake vents disposed outside a perimeter of a face mask of the front system portion and arranged to entrain ambient air along an underside of the front system portion and route the air around a nose-bridge region into the lower plenum.

8 . The biosensing system of claim 7 , wherein each side intake vent feeds a dedicated lower manifold aligned with a corresponding one of the airflow channels, the dedicated lower manifold including one or more flow straighteners upstream of an entrance to the corresponding airflow channel.

9 . The biosensing system of claim 1 , wherein the front vent has a grille pattern having an open-area ratio selected to minimize exit losses, and louvers oriented to reduce stray light ingress and shield internal surfaces from dust accumulation.

10 . The biosensing system of claim 1 , wherein the venting architecture supports passive natural convection and is further compatible with optional low-profile microblowers without altering an external appearance of the front vent.

11 . A method for dissipating heat in a virtual reality (VR) headset, the method comprising:

integrating an outer-facing lens with a front vent into a front system portion of the VR headset;

defining within the front system portion a venting architecture comprising a pair of vertically stacked airflow channels extending from a lower plenum to the front vent, wherein the lower plenum is proximate to heat-generating electronics comprising at least a VR display;

thermally coupling a forward-facing thermally conductive member that forms at least part of an exterior enclosure of the front system portion to the heat-generating electronics and exposing the forward-facing thermally conductive member to airflow within the stacked airflow channels; and

guiding heated air from the lower plenum through the stacked airflow channels to the front vent to dissipate heat.

12 . The method of claim 11 , wherein the forward-facing thermally conductive member is made of copper.

13 . The method of claim 11 , further comprising forming interior heat-exchange features on the forward-facing thermally conductive member to increase effective surface area for convective transfer to air flowing within the airflow channels, wherein the interior heat-exchange features include one or more of fins, ribs, and micro-texturing.

14 . The method of claim 11 , further comprising shaping each of the airflow channels with a converging inlet transitioning to a constant cross-section sized to balance pressure drop and acoustic transparency under fanless operation.

15 . The method of claim 11 , further comprising defining the lower plenum with a bent sheet-metal frame and one or more internal baffles that partition intake regions from internal components to establish a pressure boundary and inhibit lateral leakage into the front system portion.

16 . The method of claim 11 , further comprising providing a separation wall between the airflow channels to form thermally decoupled passages configured such that each passage draws air from different regions comprising different heat-generating electronics.

17 . The method of claim 11 , further comprising disposing side intake vents outside a perimeter of a face mask of the front system portion and arranging the side intake vents to entrain ambient air along an underside of the front system portion and route the ambient air around a nose-bridge region into the lower plenum.

18 . The method of claim 17 , further comprising feeding each side intake vent into a dedicated lower manifold aligned with a corresponding one of the airflow channels and incorporating one or more flow straighteners in the dedicated lower manifold upstream of an entrance to the corresponding airflow channel.

19 . The method of claim 11 , further comprising configuring the front vent with a grille pattern having an open-area ratio selected to minimize exit losses and orienting louvers of the grille pattern to reduce stray light ingress and shield internal surfaces from dust accumulation.

20 . The method of claim 11 , further comprising operating the venting architecture in passive natural convection and supplementing airflow with low-profile microblowers.