Resonators with different membrane thicknesses on the same die
An acoustic resonator is fabricated by bonding a first piezoelectric plate to a substrate and spans locations for a first and second cavity in the substrate. A top surface of the first piezoelectric plate is planarized to a first thickness. A bonding layer is formed on the first piezoelectric plate and spans the first and second cavity locations. A second piezoelectric plate is bonded to the bonding layer and spans the first and second cavity locations. A portion of the second piezoelectric plate spanning the second cavity location is etched away to form a first membrane over the first cavity location and a second membrane over the second cavity location. Interdigital transducers are formed on the first and second membranes over the first and second cavity location to form a first and second resonator on the same die.
1 . An acoustic resonator comprising:
a first piezoelectric layer coupled to a top surface of a substrate either directly or via one or more intermediate layers, the first piezoelectric layer extending over at least a first cavity and a second cavity, the first piezoelectric layer including a planarized top surface and having a first thickness;
a bonding layer bonded to the planarized top surface of the first piezoelectric layer, the bonding layer extending over the first cavity and the second cavity; and
a second piezoelectric layer having a back surface attached to a top surface of the bonding layer, the second piezoelectric layer extending over the first cavity, but not the second cavity,
wherein the second piezoelectric layer includes a planarized top surface and has a second thickness that is less than the first thickness of the first piezoelectric layer.
2 . The acoustic resonator of claim 1 , further comprising:
a first membrane including the first piezoelectric layer, the bonding layer, and the second piezoelectric layer over the first cavity; and
a second membrane including the first piezoelectric layer and the bonding layer over the second cavity.
3 . The acoustic resonator of claim 2 , further comprising:
a first interdigital transducer (IDT) over the second piezoelectric layer of the first membrane such that interleaved fingers of the first IDT are disposed over the first cavity; and
a second IDT over the first piezoelectric layer of the second membrane such that interleaved fingers of the second IDT are disposed over the second cavity.
4 . The acoustic resonator of claim 3 , wherein the first and second membranes and the first and second IDTs are each configured such that a radio frequency signal applied to the first and second IDTs excite different first and second primary shear acoustic modes in the first and second membranes, respectively.
5 . The acoustic resonator of claim 1 , wherein the bonding layer is configured as an etch stop for the etching the second piezoelectric layer.
6 . The acoustic resonator of claim 1 , wherein:
the second piezoelectric layer comprises a first material configured to be etched by a first process, and
the bonding layer comprises a second material that is substantially impervious to the first process.
7 . The acoustic resonator of claim 1 , further comprising one or more openings through the first piezoelectric layer, the second piezoelectric layer and the bonding layer.
8 . A filter system comprising:
a first bulk acoustic resonator on a substrate comprising:
a composite piezoelectric wafer attached to the substrate either directly or via one or more intermediate layers, the composite piezoelectric wafer comprising a first piezoelectric layer and a second piezoelectric layer;
a first interdigital transducer (IDT) on a surface of the composite piezoelectric wafer; and
a second bulk acoustic resonator on the substrate comprising:
a second IDT over the second piezoelectric layer but not the first piezoelectric layer.
9 . The filter system of claim 8 , further comprising a bonding layer between the first piezoelectric layer and the second piezoelectric layer.
10 . The filter system of claim 9 , wherein the first and the second bulk acoustic resonators are configured such that a radio frequency signal applied to the first and second IDTs excite different first and second primary shear acoustic modes in the first and second bulk acoustic resonators.
11 . The filter system of claim 10 , wherein the first piezoelectric layer and the second piezoelectric layer have different thicknesses from each other.
12 . The filter system of claim 8 , wherein the first piezoelectric layer and the second piezoelectric layer have different crystal-cut orientations from each other.
13 . A filter device comprising:
a substrate;
a first piezoelectric layer disposed above the substrate and over at least a first cavity and a second cavity;
a bonding layer on the first piezoelectric layer and opposite the substrate, the bonding layer over the first cavity and the second cavity; and
a second piezoelectric layer on the bonding layer opposite the first piezoelectric layer, the second piezoelectric layer over the first cavity but not the second cavity;
a first interdigital transducer (IDT) over the second piezoelectric layer and over the first cavity; and
a second IDT over the bonding layer and the first piezoelectric layer and over the second cavity.
14 . The filter device of claim 13 , further comprising:
a first resonator that includes the first piezoelectric layer, the bonding layer, the second piezoelectric layer and the first IDT over the first cavity; and
a second resonator that includes the first piezoelectric layer, the bonding layer and the second IDT over the second cavity.
15 . The filter device of claim 14 , wherein the first resonator and the second resonator are each configured such that a radio frequency signal applied to the first and second IDTs excite different first and second primary shear acoustic modes in the first resonator and second resonator.
16 . The filter device of claim 13 , wherein the bonding layer is configured as an etch stop for etching the second piezoelectric layer.
17 . The filter device of claim 13 , wherein:
the second piezoelectric layer comprises a first material configured to be etched by a first process, and
the bonding layer comprises a second material that is substantially impervious to the first process.
18 . The filter device of claim 13 , further comprising one or more openings extending through the first piezoelectric layer, the second piezoelectric layer and the bonding layer.
19 . The filter device of claim 13 , wherein the first piezoelectric layer and the second piezoelectric layer have different thicknesses from each other.
20 . The filter device of claim 1 , wherein the second IDT is disposed directly on a surface of the bonding layer.