IP Library Granted Patent US 12713687
Granted Patent B2
US 12713687 · App. 18/128,119 · Granted Aug 18, 2026

Gate structures in semiconductor devices

Inventors: Shen-Yang Lee (Miaoli County, TW); Hsiang-Pi Chang (New Taipei City, TW); Huiching Chang (Tainan City, TW); Shao An Wang (Hsinchu City, TW); Kenichi Sano (Hsinchu City, TW); Huang-Lin Chao (Hsinchu City, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H10D84/038H10D30/014H10D30/43H10D30/6735H10D30/6739H10D62/121H10D64/01318H10D84/0167H10D84/017H10D84/0177H10D84/85
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Quick Facts
Patent No.
US 12713687
App. No.
18/128,119
Granted
Aug 18, 2026
Kind
B2
Abstract

A semiconductor device and a method of fabricating the semiconductor device are disclosed. The method includes forming nanostructured channel regions, forming gate openings surrounding the nanostructured channel regions, forming oxide layers on exposed surfaces of the nanostructured channel regions in the gate openings, depositing a diffusion barrier layer on the oxide layers, depositing a first dielectric layer on the diffusion barrier layer, performing a doping process on the diffusion barrier layer and the first dielectric layer to form a doped diffusion barrier layer and a doped dielectric layer, and depositing a conductive layer on the doped dielectric layer.

Claims (51)

1 . A method, comprising:

forming nanostructured channel regions;

forming gate openings surrounding the nanostructured channel regions;

forming oxide layers on exposed surfaces of the nanostructured channel regions in the gate openings;

depositing, on the oxide layers, a diffusion barrier layer comprising a layer of metal oxide;

depositing, on and in contact with the diffusion barrier layer, a first dielectric layer comprising a high-k dielectric material;

performing a doping process on the diffusion barrier layer and the first dielectric layer to form a doped diffusion barrier layer and a doped dielectric layer; and

depositing a conductive layer on the doped dielectric layer.

2 . The method of claim 1 , wherein forming the oxide layers comprises performing a wet oxidation process on the exposed surfaces of the nanostructured channel regions.

3 . The method of claim 1 , wherein forming the oxide layers comprises oxidizing the exposed surfaces of the nanostructured channel regions in a solution mixture of diluted hydrochloric acid (HCl), hydrogen peroxide (H 2 O 2 ), and deionized (DI) water.

4 . The method of claim 1 , wherein forming the oxide layers comprises performing a wet oxidation process with a solution mixture of diluted hydrochloric acid (HCl), hydrogen peroxide (H 2 O 2 ), and deionized (DI) water in a volumetric ratio of about 1:1:50 to about 2:1:100.

5 . The method of claim 1 , wherein depositing the diffusion barrier layer comprises depositing the layer of metal oxide with a Gibbs free energy of formation lower than that of a metal oxide of the first dielectric layer.

6 . The method of claim 1 , wherein depositing the diffusion barrier layer comprises depositing the layer of metal oxide with a Gibbs free energy of formation lower than that of hafnium oxide.

7 . The method of claim 1 , wherein performing the doping process comprises depositing, on the first dielectric layer, a dopant source layer with a metal oxide that is different from a metal oxide of the diffusion barrier layer.

8 . The method of claim 1 , wherein performing the doping process comprises:

depositing a dopant source layer on the first dielectric layer; and

performing an anneal process on the dopant source layer.

9 . The method of claim 1 , wherein performing the doping process comprises:

depositing a rare-earth metal-based dopant source layer on the first dielectric layer; and

performing an anneal process on the rare-earth metal-based dopant source layer.

10 . The method of claim 1 , further comprising depositing a second dielectric layer on the doped dielectric layer prior to depositing the conductive layer.

11 . A method, comprising:

forming first and second nanostructured channel regions;

forming first and second gate openings surrounding the first and second nanostructured channel regions, respectively;

performing an oxidation process on exposed surfaces of the first and second nanostructured channel regions in the first and second gate openings, respectively;

depositing a diffusion barrier layer with first and second barrier portions in the first and second gate openings, respectively;

performing a doping process on the first and second barrier portions to form first and second doped barrier portions with first and second metal dopants, respectively, wherein performing the doping process comprises:

depositing, on the first barrier portion, a first dopant source layer with a first metal oxide that is different from a metal oxide of the diffusion barrier layer; and

depositing, on the second barrier portion, a second dopant source layer with a second metal oxide that is different from the first metal oxide and the metal oxide of the diffusion barrier layer; and

depositing a conductive layer on the first and second doped barrier portions.

12 . The method of claim 11 , wherein performing the oxidation process comprises oxidizing the exposed surfaces of the first and second nanostructured channel regions in a solution mixture of diluted hydrochloric acid (HCl), hydrogen peroxide (H 2 O 2 ), and deionized (DI) water.

13 . The method of claim 11 , wherein performing the oxidation process comprises performing a wet oxidation process with a solution mixture of diluted hydrochloric acid (HCl), hydrogen peroxide (H 2 O 2 ), and deionized (DI) water in a volumetric ratio of about 1:1:50 to about 2:1:100.

14 . The method of claim 11 , further comprising depositing a high-k dielectric layer on the diffusion barrier layer prior to performing the doping process.

15 . The method of claim 14 , wherein depositing the diffusion barrier layer comprises depositing a layer of metal oxide with a Gibbs free energy of formation lower than that of a metal oxide of the high-k dielectric layer.

16 . The method of claim 11 , wherein performing the doping process comprises:

performing a first anneal process after depositing the first and second dopant source layers;

removing the first and second dopant source layers; and

performing a second anneal process on the first and second doped barrier portions after removing the first and second dopant source layers.

17 . A method, comprising:

depositing an oxide layer on a channel region;

depositing a diffusion barrier layer on the oxide layer;

depositing a high-k dielectric layer on the diffusion barrier layer;

performing a doping process on the diffusion barrier layer and the high-k dielectric layer to form a doped diffusion barrier layer with a first dopant concentration and a doped high-k dielectric layer with a second dopant concentration lower than the first dopant concentration; and

depositing a conductive layer on the doped high-k dielectric layer.

18 . The method of claim 17 , wherein performing the doping process comprises doping the diffusion barrier layer and the high-k dielectric layer with metal dopants.

19 . The method of claim 17 , wherein performing the doping process comprises depositing, on the high-k dielectric layer, a dopant source layer with a metal oxide that is different from a metal oxide of the diffusion barrier layer.

20 . The method of claim 17 , wherein performing the doping process comprises:

depositing a dopant source layer on the high-k dielectric layer;

performing a first anneal process on the dopant source layer;

removing the dopant source layer; and

performing a second anneal process on the doped high-k dielectric layer after removing the dopant source layer.