Systems for correcting slow roll
View Patent ↗Certain exemplary embodiments comprise a system comprising: a heating element; and a control system adapted to control a heating of a shaft to a temperature within a predetermined temperature range for a predetermined time interval, the heating sufficient to reduce an electrical runout value of the shaft, the heating occurring while the shaft is rotating.
1. A system comprising:
a heating element for heating a shaft;
a control system controlling a heating of a slow roll sensing area of a shaft of an electric motor to a temperature within a predetermined temperature range for a predetermined time interval, the heating of the slow roll sensing area sufficient to reduce an electrical runout associated with a measured first slow roll value, the heating of the slow roll sensing area occurring while the shaft is rotating, the heating of the slow roll sensing area responsive to the electrical runout exceeding a predetermined runout threshold; and
a coolant supply system for applying liquid coolant to a non-sensing area of the shaft to resist a thermal distortion of the non-sensing area.
2. The system of claim 1 , further comprising:
an eddy current proximity probe system adapted to measure the first slow roll value.
3. The system of claim 1 , further comprising:
a device adapted to rotate the shaft at a speed of less than 25 revolutions per minute.
4. The system of claim 1 , further comprising:
an infrared temperature scanner adapted to measure a temperature associated with the slow roll sensing area.
5. The system of claim 1 , wherein said control system is adapted to determine the sensing area of the shaft.
6. The system of claim 1 , wherein said control system is adapted to receive a measured second determined slow roll value after said heating activity.
7. The system of claim 1 , wherein said control system is adapted to:
receive a measured second determined slow roll value after said heating activity; and
determine a second electrical runout value for the slow roll sensing area from the second determined slow roll value.
8. The system of claim 1 , wherein said control system is adapted to receive the measured first slow roll value.
9. The system of claim 1 , wherein said system is adapted to reduce the electrical runout value in the slow roll sensing area.
10. The system of claim 1 , wherein said heating element utilizes electric heat.
11. The system of claim 1 , wherein said heating element utilizes a carbonizing flame.
12. The system of claim 1 , wherein said heating element utilizes a carbonizing flame placed between approximately one inch and approximately two inches away from the slow roll sensing area of the shaft.
13. The system of claim 1 , wherein said control system is adapted to monitor a temperature of the sensing area via an infrared temperature scanner.
14. The system of claim 1 , wherein the predetermined temperature range is between approximately 600 deg. F and approximately 800 deg. F.
15. The system of claim 1 , wherein the predetermined time interval is between approximately six minutes and approximately eight minutes.
16. The system of claim 1 , wherein said control system is adapted to determine that a second slow roll value at the sensing area of the shaft is below the predetermined threshold.
17. The system of claim 1 , wherein said coolant supply system is adapted to flood a bearing journal area of the shaft with a liquid coolant during said heating the sensing area of the shaft.
18. The system of claim 1 , wherein said system is adapted to further cool the shaft in air.
19. A system comprising:
a heating element for heating a shaft;
a control system controlling a heating of a slow roll sensing area of the shaft to a temperature within a predetermined temperature range for a predetermined time interval, the heating of the slow roll sensing area sufficient to reduce an electrical runout associated with a measured first slow roll value, the heating of the slow roll sensing area occurring while the shaft is rotating, the heating of the slow roll sensing area responsive to the electrical runout exceeding a predetermined runout threshold; and
a coolant supply system for applying liquid coolant to a non-sensing area of the shaft to resist a thermal distortion of the non-sensing area.
20. A system comprising:
a heating element for heating a shaft;
a control system controlling a heating of a runout sensing area of a shaft to a temperature within a predetermined temperature range for a predetermined time interval, the heating of the runout sensing area sufficient to reduce an electrical runout, the heating of the runout sensing area occurring while the shaft is rotating, the heating of the runout sensing area responsive to the electrical runout exceeding a predetermined runout threshold; and
a coolant supply system for applying liquid coolant to a non-sensing area of the shaft to resist a thermal distortion of the non-sensing area.