IP Library Granted Patent US 8,481,210
Granted Patent B2
US 8,481,210 · App. 12/944,952 · Granted Jul 9, 2013

Hydrogen-absorbing alloy, fabrication method thereof and alkaline storage battery

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Quick Facts
Patent No.
US 8,481,210
App. No.
12/944,952
Filed
Nov 12, 2010
Granted
Jul 9, 2013
Kind
B2
Art Unit
1726
USPC
429/218.2
Abstract

An alkaline storage battery has a negative electrode using a hydrogen-absorbing alloy represented by a general formula Ln 1-x Mg x Ni y A z wherein Ln is at least one element selected from rare-earth elements including Y, Ca, Zr, and Ti, A is at least one element selected from Co, Fe, Mn, V, Cr, Nb, Al, Ga, Zn, Sn, Cu, Si, P and B, and 0.15≦x≦0.30, 0<z≦1.5, and 2.8≦y+z≦4.0 are satisfied. The hydrogen-absorbing alloy has a hexagonal system crystal structure or a rhombohedral system crystal structure as its main phase and has a subphase of line which average number of not less than 50 nm in thickness existing in the range of 10 μm×10 μm in the cross section of the main phase is 3 or less.

Claims (31)

1. A hydrogen-absorbing alloy represented by a general formula

Ln 1-x Mg x Ni y A z

wherein:

Ln is at least one element selected from rare-earth elements including Y, Ca, Zr, and Ti;

A is at least one element selected from Co, Fe, Mn, V, Cr, Nb, Al, Ga, Zn, Sn, Cu, Si, P and B; and

0.15≦x≦0.30, 0<z≦1.5 and 2.8≦y+z≦4.0 are satisfied,

wherein

a main phase has a hexagonal system crystal structure or a rhombohedral system crystal structure, and

a subphase in the range of 10 μm×10 μm of a cross section of the main phase has an average number of a line of not less than 50 μm in thickness of 3 or less.

2. The hydrogen-absorbing alloy as claimed in claim 1 , wherein

the subphase has a different crystal structure from the hexagonal system crystal structure or the rhombohedral system crystal structure.

3. A fabrication method of a hydrogen-absorbing alloy represented by a general formula Ln 1-x Mg x Ni y A z wherein Ln is at least one element selected from rare-earth elements including Y, Ca, Zr, and Ti, A is at least one element selected from Co, Fe, Mn, V, Cr, Nb, Al, Ga, Zn, Sn, Cu, Si, P and B, and 0.15≦x≦0.30, 0<z≦1.5 and 2.8≦y+z≦4.0 are satisfied, comprising the steps of:

heat-treating the hydrogen-absorbing alloy at a temperature 10° C. to 110° C. lower than a melting point of hydrogen-absorbing alloy for one hour or more; and

rapid-cooling the hydrogen-absorbing alloy after the heat-treatment at a cooling speed of not less than 0.5° C./sec from a heat-treatment temperature.

4. The fabrication method of hydrogen-absorbing alloy as claimed in claim 3 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled from the heat-treatment temperature at a cooling speed of not less than 100° C./sec.

5. The fabrication method of hydrogen-absorbing alloy as claimed in claim 3 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled by soaking in a coolant.

6. The fabrication method of hydrogen-absorbing alloy as claimed in claim 4 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled by soaking in a coolant.

7. The fabrication method of hydrogen-absorbing alloy as claimed in claim 3 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled under an atmosphere of which major component is He.

8. The fabrication method of hydrogen-absorbing alloy as claimed in claim 4 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled under an atmosphere of which major component is He.

9. A fabrication method of hydrogen-absorbing alloy represented by a general formula Ln 1-x Mg x Ni y A z wherein Ln is at least one element selected from rare-earth elements including Y, Ca, Zr, and Ti, A is at least one element selected from Co, Fe, Mn, V, Cr, Nb, Al, Ga, Zn, Sn, Cu, Si, P and B, and 0.15≦x≦0.30, 0<z≦1.5, and 2.8≦y+z≦4.0 are satisfied, comprising steps of:

heat-treating the hydrogen-absorbing alloy at a temperature 10° C. to 60° C. lower than a melting point of hydrogen-absorbing alloy for one hour or more;

cooling the hydrogen-absorbing alloy after the heat-treatment;

heat-treating the hydrogen-absorbing alloy after the cooling at a temperature 10° C. to 110° C. lower than a melting point of hydrogen-absorbing alloy for one hour or more; and

rapid-cooling the hydrogen-absorbing alloy after the heat-treatment at a cooling speed of not less than 0.5° C./sec from a heat-treatment temperature.

10. The fabrication method of hydrogen-absorbing alloy as claimed in claim 9 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled from the heat-treatment temperature at a cooling speed of not less than 100° C./sec.

11. The fabrication method of hydrogen-absorbing alloy as claimed in claim 9 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled by soaking in a coolant.

12. The fabrication method of hydrogen-absorbing alloy as claimed in claim 10 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled by soaking in a coolant.

13. The fabrication method of hydrogen-absorbing alloy as claimed in claim 9 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled under an atmosphere of which major component is He.

14. The fabrication method of hydrogen-absorbing alloy as claimed in claim 10 , wherein the hydrogen-absorbing alloy after heat-treatment is rapid-cooled under an atmosphere of which major component is He.

15. An alkaline storage battery comprising a positive electrode, a negative electrode using a hydrogen-absorbing alloy, and an alkaline electrolyte, wherein the negative electrode uses the hydrogen-absorbing alloy according to claim 1 .

16. An alkaline storage battery comprising a positive electrode, a negative electrode using a hydrogen-absorbing alloy, and an alkaline electrolyte, wherein the negative electrode uses the hydrogen-absorbing alloy according to claim 2 .