IP Library Granted Patent US 9,056,227
Granted Patent B2
US 9,056,227 · App. 13/721,139 · Granted Jun 16, 2015

Golf ball comprising a core having a shallow hardness gradient

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Quick Facts
Patent No.
US 9,056,227
App. No.
13/721,139
Filed
Dec 20, 2012
Granted
Jun 16, 2015
Kind
B2
Art Unit
3711
USPC
473/373
Abstract

A golf ball comprising: a core having an outer surface and a geometric center and being formed from a substantially homogenous rubber composition comprising a carbon-carbon initiator, wherein the outer surface has a hardness that differs from a hardness at the geometric center by up to about 10 Shore C; optionally an intermediate layer disposed about the core; and a cover layer disposed about the core (or intermediate layer where present).

Claims (35)

1. A golf ball comprising:

a core having an outer surface and a geometric center and being formed from a substantially homogenous rubber composition comprising a carbon-carbon initiator;

an intermediate layer disposed about the core; and

a cover layer disposed about the intermediate layer;

wherein the outer surface has a hardness that differs from a hardness at the geometric center by up to about 5 Shore C.

2. The golf ball of claim 1 , wherein the hardness of the outer surface differs from the hardness at the geometric center by less than about 3 Shore C.

3. The golf ball of claim 1 , wherein the hardness of the outer surface is substantially the same as the hardness at the geometric center.

4. The golf ball of claim 1 , wherein the geometric center has a hardness of from about 55 Shore C to about 82 Shore C.

5. The golf ball of claim 1 , wherein the rubber composition comprises the carbon-carbon initiator in an amount of from about 0.2 phr to about 2.0 phr.

6. The golf ball of claim 1 , the core being molded for about 8 min. to about 16 min. at a cure temperature of greater than 330° F.

7. The golf ball of claim 1 , wherein the rubber composition comprises an antioxidant in a ratio of antioxidant to active initiator used in said rubber composition of about 0.4 or greater.

8. The golf ball of claim 1 , wherein the core has a compression of from about 40 atti to about 100 atti.

9. The golf ball of claim 1 , wherein the core has a diameter of from about 1.30 inches to about 1.620 inches.

10. A golf ball comprising:

a core having an outer surface and a geometric center and being formed from a substantially homogenous composition comprising a carbon-carbon initiator;

an intermediate layer disposed about the core and comprising an ionomeric material; and

a cover layer disposed about the intermediate layer, the cover comprising a castable polyurea or a castable polyurethane;

wherein the outer surface has a hardness that differs from a hardness at the geometric center by up to about 5 Shore C.

11. The golf ball of claim 10 , wherein the hardness of the outer surface is substantially the same as the hardness at the geometric center.

12. The golf ball of claim 10 , wherein the hardness of the outer surface differs from the hardness at the geometric center by less than about 5 Shore C.

13. The golf ball of claim 10 , wherein the substantially homogenous composition comprises the carbon-carbon initiator in an amount of from about 0.2 phr to about 2.0 phr.

14. The golf ball of claim 10 , the core being molded for from about 8 min. to about 16 min. at a cure temperature of greater than 330° F.

15. The golf ball of claim 10 , wherein the rubber composition comprises an antioxidant in a ratio of antioxidant to active initiator used in said rubber composition of about 0.4 or greater.

16. The golf ball of claim 10 , wherein the core has a compression of from about 40 atti to about 100 atti.

17. The golf ball of claim 10 , wherein the core has a diameter of about 1.30 inches to about 1.620 inches.

18. A golf ball comprising:

a core being formed from a substantially homogenous thermoset rubber composition comprising a carbon-carbon initiator, said core having an outer surface and a geometric center;

a cover layer disposed about the core, said cover layer comprising an ionomer or a highly-neutralized ionomer;

wherein the outer surface has a hardness that differs from a hardness at the geometric center by up to about 5 Shore C.

19. The golf ball of claim 18 , wherein the substantially homogenous thermoset rubber composition comprises the carbon-carbon initiator in an amount of from about 0.2 phr to about 2.0 phr.

20. The golf ball of claim 18 , wherein the rubber composition comprises an antioxidant in a ratio of antioxidant to active initiator of about 0.4 or greater.

21. The golf ball of claim 18 , wherein the geometric center has a hardness of from about 55 Shore C to about 82 Shore C.

22. The golf ball of claim 18 , the core being molded for about 8 min. to about 16 min. at a cure temperature of greater than 330° F.

23. The golf ball of claim 18 , wherein the core has a compression of from about 40 atti to about 100 atti.

24. The golf ball of claim 18 , wherein the core has a diameter of from about 1.30 inches to about 1.620 inches.