IP Library Granted Patent US 9,929,186
Granted Patent B2
US 9,929,186 · App. 15/460,007 · Granted Mar 27, 2018

Thin film transistor substrate and method for manufacturing the same

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Quick Facts
Patent No.
US 9,929,186
App. No.
15/460,007
Filed
Mar 15, 2017
Granted
Mar 27, 2018
Kind
B2
Examiner
LE, DUNG ANH
Art Unit
2819
USPC
257/43
Abstract

A thin film transistor substrate includes: a thin film transistor including: a first insulating film covering a gate electrode; a semiconductor channel layer selectively provided on the first insulating film; a second insulating film provided on the semiconductor channel layer; a first source electrode and a first drain electrode selectively provided on the second insulating film, a second source electrode and a second drain electrode provided on the first source electrode and the first drain electrode, respectively, a third insulating film that covers the second source electrode and the second drain electrode; a third source electrode connected to the semiconductor channel layer via a first contact hole provided through the third insulating film, the second and the first source electrode; a third drain electrode connected to the semiconductor channel layer via a second contact hole provided through the third insulating film, the second drain electrode, and the first drain electrode.

Claims (62)

1. A thin film transistor substrate having a plurality of pixels arranged in matrix,

each of said pixels including a thin film transistor,

said thin film transistor having:

a gate electrode selectively provided on a substrate;

a first insulating film covering said gate electrode;

a semiconductor channel layer selectively provided on said first insulating film;

a second insulating film provided on said semiconductor channel layer;

a first source electrode and a first drain electrode selectively provided on said second insulating film, the first source electrode and the first drain electrode being provided with a space from each other;

a second source electrode and a second drain electrode provided at least on said first source electrode and said first drain electrode, respectively, the second source electrode and the second drain electrode being provided with a space from each other;

a third insulating film that covers at least said second source electrode and said second drain electrode;

a third source electrode connected to said semiconductor channel layer via a first contact hole provided through said third insulating film, said second source electrode, and said first source electrode; and

a third drain electrode connected to said semiconductor channel layer via a second contact hole provided through said third insulating film, said second drain electrode, and said first drain electrode;

each of said pixels further including:

a pixel electrode provided on said first insulating film, and extending from said second drain electrode; and

a counter electrode provided on said third insulating film so as to face said pixel electrode in planar view, wherein

said second source electrode, said second drain electrode, said third source electrode, said third drain electrode, and said counter electrode are configured by a translucent conductive film.

2. The thin film transistor substrate according to claim 1 , wherein

said pixels are selectively provided on said substrate, and includes a common wiring covered by the first insulating film, and said counter electrode is connected to said common wiring via a third contact hole provided through said first insulating film and said third insulating film.

3. The thin film transistor substrate according to claim 1 , wherein

said semiconductor channel layer is formed to have a planar pattern smaller than a planar pattern of said gate electrode in planar view, and provided such that an outline of said semiconductor channel layer is positioned inwardly as compared to an outline of said gate electrode.

4. The thin film transistor substrate according to claim 2 , wherein

said pixel electrode extends on said common wiring so as to overlap a part of said common wiring in planar view, and an auxiliary capacitance at a pixel potential is formed between said pixel electrode and said common wiring via said first insulating film.

5. The thin film transistor substrate according to claim 1 , wherein

said pixel includes:

a semiconductor film selectively provided on said first insulating film, in a continuous pattern from said semiconductor channel layer; and

a source wiring selectively provided on said second insulating film in a continuous pattern from said first source electrode.

6. The thin film transistor substrate according to claim 1 , wherein

said semiconductor channel layer is configured by oxide semiconductor.

7. The thin film transistor substrate according to claim 1 , wherein

one of said third source electrode and said third drain electrode is provided so as to extend above a channel region of said semiconductor channel layer.

8. The thin film transistor substrate according to claim 1 , wherein

said first insulating film includes a silicon nitride film and a silicon oxide film laminated in an order from said substrate.

9. The thin film transistor substrate according to claim 1 , wherein

said third insulating film includes a silicon oxide film and a silicon nitride film laminated in an order from said substrate.

10. A method for manufacturing a thin film transistor substrate having a plurality of pixels arranged in matrix, the method comprising the steps of:

(a) selectively forming a gate electrode by forming a first conductive film on a substrate and patterning the first conductive film;

(b) forming a first insulating film on said substrate so as to cover said gate electrode;

(c) forming a laminated body by causing an oxide semiconductor film, a second insulating film, and a second conductive film to be laminated on said first insulating film in the stated order, and patterning;

(d) forming a third conductive film having a light-blocking property so as to cover said laminated body, then patterning said third conductive film and said second conductive film, forming a first source electrode and a first drain electrode with a space between each other via said second insulating film on said semiconductor channel layer, and forming a second source electrode and a second drain electrode respectively on said first source electrode and said first drain electrode;

(e) forming a third insulating film so as to cover at least said second source electrode and said second drain electrode;

(f) providing a first contact hole and a second contact hole that reach said semiconductor channel layer, the first contact hole and the second contact hole being respectively provided through said second source electrode and said first source electrode, and through said third insulating film and said second insulating film; and

(g) forming a translucent fourth conductive film on said third insulating film so as to fill said first contact hole and said second contact hole, then patterning said fourth conductive film, and forming a third source electrode connected to said semiconductor channel layer via said first contact hole, and a third drain electrode connected to said semiconductor channel layer via said second contact hole, wherein

said step (d) includes:

patterning said third conductive film; and

forming a pixel electrode extending from said second drain electrode on said first insulating film,

said step (g) includes:

patterning said fourth conductive film; and

forming a counter electrode on said third insulating film, the counter electrode facing said pixel electrode in planar view.

11. The method for manufacturing a thin film transistor substrate according to claim 10 , wherein

said step (d) includes forming a source contact hole that reaches said second insulating film through said second source electrode and said first source electrode, and a drain contact hole that reaches said second insulating film through said second drain electrode and said first drain electrode, and

said step (e) includes forming a third insulating film so as to fill said source contact hole and said drain contact hole, and then removing said third insulating film and said second insulating film within said source contact hole and within said drain contact hole,

said step (f) includes:

forming of said source contact hole and said drain contact hole performed in said step (d); and

removing of said third insulating film and said second insulating film within said source contact hole and within said drain contact hole performed in said step (e).

12. The method for manufacturing a thin film transistor substrate according to claim 10 , wherein

said step (a) includes patterning said first conductive film and forming a common wiring selectively,

said step (b) includes forming said first insulating film on said substrate so as to cover said common wiring,

said step (e) includes providing a third contact hole that reaches said common wiring through said third insulating film and said first insulating film on said common wiring, and

said step (g) includes forming said counter electrode, and connecting said counter electrode to said common wiring through said third contact hole.

13. The method for manufacturing a thin film transistor substrate according to claim 10 , wherein

said step (c) includes patterning said oxide semiconductor film, said second insulating film, and said second conductive film using a common photoresist pattern, and

said step (d) includes patterning said third conductive film and said second conductive film using a common photoresist pattern.