IP Library Granted Patent US 6,995,565
Granted Patent B1
US 6,995,565 · App. 09/437,226 · Granted Feb 7, 2006

Thermographic wiring inspection

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Quick Facts
Patent No.
US 6,995,565
App. No.
09/437,226
Granted
Feb 7, 2006
Kind
B1
Abstract

A method for inspecting a wire, a cable or a bundle of wires to locate those parts of said wires or cables having damaged insulation before failure of the wire or cable occurs, the method comprising the steps of: passing a current through said wire or cable, applying a fluid having electrolytic properties to said wire, cable or bundle of wires, using an infra-red thermal imaging system to detect and display the intensity of heat emanating from said wire or cable following addition of the fluid.

Claims (27)

1. A method for inspecting the integrity of insulation of an insulated wire or cable including the steps of;

passing a current through said wire or cable,

applying a fluid having electrolytic properties to said wire or cable, and using a thermal imaging system to detect and display the intensity of heat emanating from said wire or cable.

2. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein the thermal imaging system comprises an infra-red detector and a display monitor.

3. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein recording means are provided for recording images displayed by the thermal imaging system.

4. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 2 wherein the infra-red detector is a thermal imaging camera.

5. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 2 wherein the infra-red detector is hand held.

6. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 2 wherein the infra-red detector is stand mounted.

7. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 2 wherein said infra-red detector is capable of detecting temperature changes of less than 0.5° C.

8. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 3 wherein said recording means is adapted to allow displayed images to be stored on computer disks.

9. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 3 wherein said recording means is adapted to allow images to be stored on video tape.

10. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 3 wherein said images are displayed as calibrated spacial thermal images.

11. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 3 wherein a false colour scale is used to represent various temperatures on displayed images.

12. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid is capable of conducting a leakage current.

13. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 12 wherein leakage current measuring means are provided to measure said leakage current.

14. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 13 , wherein said leakage current measuring means comprises an ammeter.

15. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 13 , whereas said leakage current measuring means comprises an oscilloscope.

16. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid is an aqueous saline solution.

17. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid comprises sodium chloride in the range 1 to 3% by mass.

18. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid comprises 2% sodium chloride by mass.

19. A method of inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid comprises ammonium chloride in the range 1 to 3% by mass.

20. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid is dripped on to the wire or cable.

21. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid is sprayed on to the wire or cable.

22. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid includes a wetting agent, said wetting agent being capable of reducing the surface tension of the fluid and thereby preventing large droplets from forming.

23. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said fluid is non-corrosive and is of a type that causes no substantial degradation of elastomeric polymer insulation around any wires or cables to which it is applied.

24. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 1 wherein said thermal imaging system is used to detect and display the intensity of heat emanating from the wire or cable prior to the application of said fluid, to provide datum values of heat emission.

25. A method for inspecting the integrity of the insulation of a wire or cable as claimed in claim 24 wherein the amount of fluid used is dependent upon said datum values.

Assignments (4)
CHANGE OF NAME Recorded Apr 18, 2011
From: AIRBUS UK LIMITED
To: AIRBUS OPERATIONS LIMITED
Reel/Frame 026141/0311 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2005
From: BAE SYSTEMS PLC
To: AIRBUS UK LIMITED
Reel/Frame 016700/0460 →
CHANGE OF NAME Recorded Oct 12, 2000
From: BRITISH AEROSPACE PUBLIC LIMITED COMPANY
To: BAE SYSTEMS, PLC
Reel/Frame 011195/0065 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 1999
From: TULLOCH, JOHN STUART; JENNINGS, MARK CHRISTOPHER
To: BRITISH AEROSPACE PUBLIC LIMITED COMPANY
Reel/Frame 010393/0719 →