IP Library › Granted Patent US 7,877,949
Granted Patent B1
US 7,877,949 · App. 09/515,928 · Granted Feb 1, 2011

Shingle for optically simulating a slate roof

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Quick Facts
Patent No.
US 7,877,949
App. No.
09/515,928
Granted
Feb 1, 2011
Kind
B1
Abstract

A laminated shingle simulates a slate roof when placed with other similar shingles on a roof deck. The laminated shingle includes an overlay member and an underlay member fixedly attached to each other such that the lower edges of the overlay and underlay members are generally co-linear with each other. The overlay member includes an upper or headlap portion and a lower or exposed butt portion with one or more generally rectangular-shaped tabs separated by relatively narrow cutouts. In one embodiment, the width of each tab is randomly selected. Preferably, the entire front surface of the underlay member is coated with a layer of relatively dark granules to enhance the slate simulating aspect of the shingle. In another embodiment, the overlay member also includes a layer of relatively dark granules randomly applied to the upper and lower edges of the tabs. In yet another embodiment, the cutouts of the overlay member and the lower edge of the underlay member includes notches to expose a portion of the underlying overlay member.

Claims (27)

1. A roof covering including a plurality of successive generally horizontal courses of laminated shingles, the shingles in each course being laid in a side-by-side relationship and horizontally offset from the shingles in adjacent courses, each laminated shingle comprising:

an overlay member having front and rear surfaces, the overlay member including a headlap portion and a butt portion, the butt portion including a plurality of tabs separated by cutouts, each tab including a layer of granules on the front surface forming a generally uniform color blend, and each cutout being narrow when compared to the width of the tabs to provide an overall roof covering appearance of a natural slate roof; and

an underlay member having a front surface attached to the rear surface of the overlay member;

wherein each tab has a single color blend, the color blends of some of the tabs of each shingle being a color blend different from the color blend of others of the tabs; and

wherein one of the color blends of the tabs occurs more frequently than any of the other color blends of the tabs, thereby defining a predominant tab color blend, with the frequency of the tabs of the predominant color blend in the roof covering being sufficiently prevalent to provide the roof covering with an appearance that simulates a natural slate roof.

2. The roof covering according to claim 1 , wherein the predominant tab color blend occurs in roughly 60 percent of the tabs.

3. The roof covering according to claim 2 , wherein each laminated shingle has at least four tabs.

4. The roof covering according to claim 2 , wherein each laminated shingle is a three-tab laminated shingle.

5. The roof covering according to claim 1 , wherein each laminated shingle has at least four tabs.

6. The roof covering according to claim 1 , wherein each laminated shingle is a three-tab laminated shingle.

7. The roof covering according to claim 1 , wherein the cutouts have, a width of about 1 inch and the tabs have a width of about 6 inches.

8. A roof covering including a plurality of successive generally horizontal courses of laminated shingles, the shingles in each course being laid in a side-by-side relationship and horizontally offset from the shingles in adjacent courses, each laminated shingle comprising:

an overlay member having front and rear surfaces, the overlay member including a headlap portion and a butt portion, the butt portion including a plurality of tabs separated by cutouts, each tab including a layer of granules on the front surface forming a generally uniform color blend, and each cutout being narrow when compared to the width of the tabs to provide an overall roof covering appearance of a natural slate roof; and

an underlay member having a front surface attached to the rear surface of the overlay member;

wherein each tab has a single color blend, the color blends of some of the tabs of each shingle being a color blend different from the color blend of others of the tabs; and

wherein one of the color blends of the tabs is gray, the gray color blend occurring more frequently than any of the other color blends of the tabs, thereby defining a predominant tab color blend, with the frequency of tabs of the gray color blend in the roof covering being sufficiently prevalent to provide the roof covering with an appearance that simulates a natural slate roof.

9. The roof covering according to claim 8 , wherein the predominant tab color blend occurs in roughly 60 percent of the tabs.

10. The roof covering according to claim 9 , wherein each laminated shingle has at least four tabs.

11. The roof covering according to claim 9 , wherein each laminated shingle is a three-tab laminated shingle.

12. The roof covering according to claim 8 , wherein the cutouts have a width of about 1 inch and the tabs have a width of about 6 inches.

13. A roof covering including a plurality of successive generally horizontal courses of laminated shingles, the shingles in each course being laid in a side-by-side relationship and horizontally offset from the shingles in adjacent courses, each laminated shingle comprising:

an overlay member having front and rear surfaces, the overlay member including a headlap portion and a butt portion, the butt portion including a plurality of tabs separated by cutouts, each tab including a layer of granules on the front surface forming a generally uniform color blend; and

an underlay member having a front surface attached to the rear surface of the overlay member;

wherein each tab has a single color blend, the color blends of some of the tabs of each shingle being a color blend different from the color blend of others of the tabs; and

wherein one of the color blends of the tabs occurs more frequently than any of the other color blends of the tabs, thereby defining a predominant tab color blend, with the other color blends being accent colors that occur less frequently in the roof covering, with the frequency of tabs of the predominant color blend in the roof covering being sufficiently prevalent to provide a roof covering with an appearance that simulates a natural slate roof.

14. The roof covering according to claim 13 , wherein the predominant tab color blend occurs in roughly 60 percent of the tabs.

15. The roof covering according to claim 13 , wherein the cutouts have a width of about 1 inch and the tabs have a width of about 6 inches.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2007
From: OWENS-CORNING FIBERGLAS TECHNOLOGY, INC.
To: OWENS CORNING INTELLECTUAL CAPITAL, LLC
Reel/Frame 019795/0433 →