IP Library Granted Patent US 6,939,487
Granted Patent B1
US 6,939,487 · App. 09/687,278 · Granted Sep 6, 2005

Deblocking contact lenses

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Quick Facts
Patent No.
US 6,939,487
App. No.
09/687,278
Granted
Sep 6, 2005
Kind
B1
Abstract

A method and apparatus for removing a polymeric contact lens from a mold comprising lowering the temperature of the contact lens with a cryogenic material, such as liquid nitrogen, to a temperature and for a time sufficient for the lens to release from the mold without the application of external forces.

Claims (44)

1. A method for extracting a polymeric contact lens from a mold, the method comprising:

lowering the temperature of the contact lens with a cryogenic substance to a temperature sufficient to reduce adhesion between the lens and the mold to a point where removing the lens will not damage the lens, and

thereafter removing the lens from the mold without the application of external force to the lens.

2. The method of claim 1 wherein the step of lowering the temperature of the contact lens comprises directly contacting the contact lens with the cryogenic substance.

3. The method of claim 2 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

4. The method of claim 1 wherein the step of lowering the temperature of the contact lens comprises indirectly cooling the contact lens by contacting the mold with the cryogenic substance while the lens is in contact with the mold.

5. The method of claim 4 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

6. The method of claim 1 wherein the contact lens comprises a siloxane-containing polymer.

7. A method for extracting a siloxane containing polymeric contact lens from a mold, the method comprising:

bringing the lens into contact with a cryogenic substance for a time sufficient to lower the temperature of the lens to a temperature sufficient to reduce adhesion between the lens and the mold to a point where removing the lens will not damage the lens,

separating the lens from the mold without the application of external force to the lens, and

recovering the lens.

8. A method according to claim 7 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

9. A method according to claim 7 wherein the step of separating the lens from the mold comprises lowering the temperature of the lens to a temperature at which the lens will release from the mold without the application of external force to the lens.

10. A method for extracting a siloxane containing polymeric contact lens from a mold, the method comprising:

indirectly cooling the contact lens by bringing the mold into contact with a cryogenic substance for a time sufficient to lower the temperature of the lens to a temperature sufficient to reduce adhesion between the lens and the mold to a point where removing the lens will not damage the lens,

separating the lens from the mold without the application of external force to the lens, and

recovering the lens.

11. A method according to claim 10 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

12. A method according to claim 10 wherein the step of separating the lens from the mold comprises lowering the temperature of the lens to a temperature at which the lens will release from the mold without the application of external force to the lens.

13. A method for extracting a siloxane containing polymeric contact lens from a mold, the method comprising:

orienting a contact lens bearing mold upon a carrier such that the contact lens may fall from the mold;

situating a contact lens collector so as to collect a contact lens which may separate from the mold and fall;

indirectly cooling the contact lens by causing the mold to come into intimate contact with a cryogenic substance; causing separation of the lens from the mold without the application of external force to the lens; and

collecting the lens.

14. A method according to claim 13 wherein the step of causing separation of the lens from the mold comprises causing the mold to come into intimate contact with a cryogenic substance for a time sufficient to lower the temperature of the lens to a temperature sufficient to reduce adhesion between the lens and the mold to a point where the lens will automatically separate from the mold and fall to the lens collector.

15. A method according to claim 14 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

16. A method for manufacturing a siloxane containing polymeric contact lens from a mold, the method comprising:

bringing two mold halves together to form a lens mold;

filling the mold with an uncured polymer;

curing the polymer in the mold;

separating the mold halves from one another;

bringing the mold half bearing the contact lens into contact with a cryogenic substance for a time sufficient to lower the temperature of the lens to a temperature sufficient to reduce adhesion between the lens and the mold half to a point where removing the lens will not damage the lens;

separating the lens from the mold half without the application of external force to the lens; and

recovering the lens.

17. A method according to claim 16 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

18. A method according to claim 17 wherein the step of separating the lens from the mold half comprises bringing the mold half bearing the lens into contact with a cryogenic substance for a time sufficient to lower the temperature of the lens to a temperature sufficient to reduce adhesion between the lens and the mold half to a point where the lens will fall from the mold half when the mold half is oriented above the lens.

19. A method for extracting a polymeric contact lens from a mold, the method comprising:

lowering the temperature of the lens to a temperature at which the lens will release from the mold without the application of external force to the lens the temperature of the lens being lowered using a cryogenic substance.

20. The method of claim 19 wherein the step of lowering the temperature of the contact lens comprises directly contacting the contact lens with the cryogenic substance.

21. The method of claim 20 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

22. The method of claim 19 wherein the step of lowering the temperature of the contact lens comprises indirectly cooling the contact lens by contacting the mold with the cryogenic substance while the lens is in contact with the mold.

23. The method of claim 22 wherein the cryogenic substance is selected from the group consisting of liquid nitrogen, liquid helium and solid carbon dioxide.

24. The method of claim 19 wherein the contact lens comprises a siloxane-containing polymer.

Assignments (2)
CONFIRMATORY DEED OF ASSIGNMENT EFFECTIVE APRIL 8, 2019 Recorded Dec 10, 2019
From: NOVARTIS AG
To: ALCON INC.
Reel/Frame 051454/0788 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2014
From: AJELLO, ELLEN MARIE; WILDE, MICHAEL NELSON
To: NOVARTIS AG
Reel/Frame 033746/0210 →