IP Library Granted Patent US 6,943,247
Granted Patent B2
US 6,943,247 · App. 09/808,316 · Granted Sep 13, 2005

Building material compositions

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Quick Facts
Patent No.
US 6,943,247
App. No.
09/808,316
Granted
Sep 13, 2005
Kind
B2
Abstract

Described is a building material composition prepared from or having added thereto a particulate material selected from particulate polysaccharides or particulate polysaccharide derivatives. The particulate material of the building material composition is prepared by a method comprising: (a) forming a feed composition comprising a member selected from the group consisting of polysaccharides and polysaccharide derivatives, and 35 wt. % to 99 wt. % of water, based on the total weight of the feed composition, wherein said member is at least one of swelled and dissolved in the feed composition; (b) contacting, in a mill, the feed composition with a gas stream, thereby converting simultaneously the water of said feed composition into water vapor, and said member of said feed composition into a solid state form of finely particulate material; (c) separating the particulate material from the gas stream; and (d) optionally drying the particulate material. Examples of building material compositions according to the present invention include tile adhesives and joint fillers.

Claims (13)

1. A building material composition prepared from a particulate material selected from the group consisting of particulate polysaccharides and particulate polysaccharide derivatives, wherein the particulate material is prepared by a method comprising:

(a) forming a feed composition comprising a member selected from the group consisting of polysaccharides and polysaccharide derivatives, and 35 wt. % to 99 wt. % of water, based on the total weight of the feed composition, wherein said member is at least one of swelled and dissolved in the feed composition;

(b) contacting, in a mill, the feed composition with a gas stream, thereby converting simultaneously the water of said feed composition into water vapor, and said member of said feed composition into a solid state form of finely particulate material;

(c) separating the particulate material from the gas stream; and

(d) optionally drying the particulate material,

wherein the particulate material contains, in each case based on the total weight of the particles, less than 5 wt. % with a particle size smaller than 15 μm, less than 2 wt. % with a particle size smaller than 10 μm, and less than 1 wt. % with a particle size smaller than 5 μm.

2. The building material composition of claim 1 wherein said feed composition comprises from 50 wt. % to 80 wt. % of water, based on the total weight of the feed composition; said mill is a high rotary speed, gas stream impact mill; and said gas stream is a superheated stream of steam comprising a mixture selected from the group consisting of steam and an inert gas, and steam and air, said superheated stream of steam having a steam content of from 40 wt. % to 99 wt. %, based on the total weight of the superheated stream of steam.

3. The building material composition of claim 1 wherein the polysaccharide derivative is selected from the group consisting of polysaccharide ester, polysaccharide ether and mixtures thereof.

4. The building material composition of claim 3 wherein the polysaccharide ether is selected from the group consisting of cellulose ether, starch ether, guar ether and mixtures thereof.

5. The building material composition of claim 3 wherein the polysaccharide ester is selected from the group consisting of cellulose ester, starch ester and mixtures thereof.

6. The building material composition of claim 1 wherein said building material composition is selected from the group consisting of manually or mechanically applied renders, tile adhesives, floor levelling compositions, jointing fillers, mortars, spraycrete compositions, screeds, cement or lime/sandstone extrudates, filler compositions or distempers, silicate paints, mineral paints and emulsion paints.

7. The building material composition of claim 1 wherein said member is present in said feed composition in an amount totaling from 1 wt. % to 65 wt. %, based on the total weight of the feed composition.

8. The building material composition of claim 2 wherein said member is present in said feed composition in an amount totaling from 20 wt. % to 50 wt. %, based on the total weight of the feed composition.

Assignments (3)
CHANGE OF NAME Recorded Oct 30, 2017
From: DOW GLOBAL TECHNOLOGIES INC.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 044323/0878 →
CHANGE OF NAME Recorded Jun 10, 2009
From: DOW WOLFF CELLULOSICS GMBH
To: DOW GLOBAL TECHNOLOGIES INC.
Reel/Frame 022807/0173 →
CERTIFIED COPY OF GERMAN TRADE REGISTER Recorded Nov 16, 2007
From: WOLFF WALSRODE AG
To: DOW WOLFF CELLULOSICS GMBH
Reel/Frame 020127/0419 →