IP Library Granted Patent US 6,887,609
Granted Patent B2
US 6,887,609 · App. 09/860,509 · Granted May 3, 2005

Fuel cell system and method for operating the fuel cell system

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Quick Facts
Patent No.
US 6,887,609
App. No.
09/860,509
Granted
May 3, 2005
Kind
B2
Abstract

A fuel cell system and method of operation in which the fuel cell system has a fuel cell unit with anode and cathode, a media flow path for supplying substantially pure hydrogen to the anode, a media flow path for the cathode, an anode exhaust-gas flow path and a cathode exhaust-gas flow path. A fan for supplying air to the cathode is provided in the flow path of the cathode, and a catalytic burner is arranged in the cathode exhaust-gas flow path. The anode exhaust-gas flow path opens into the catalytic burner and/or into the cathode exhaust-gas flow path upstream of the catalytic burner. The combined, catalytically converted fuel cell exhaust-gas flow is passed into an expansion machine.

Claims (14)

1. A method for operating a fuel cell system having a fuel cell unit with an anode and a cathode, a media flow path leading to the anode, a media flow path leading to the cathode, an anode exhaust-gas flow path, a cathode exhaust-gas flow path, a fan inserted in the media flow path leading to the cathode for supplying air to the cathode, and a catalytic burner arranged in the cathode exhaust-gas flow path, said method comprising:

introducing an anode exhaust gas into, and mixing the anode exhaust gas with a cathode exhaust gas in, at least one of the catalytic burner and the cathode exhaust-gas flow path upstream of the catalytic burner;

converting the anode exhaust gas and the cathode exhaust gas into a combined catalytically converted fuel cell exhaust flow in the catalytic burner,

passing the combined catalytically converted fuel cell exhaust flow from the catalytic burner into an expansion machine; and

feeding the fuel cell unit with a lower excess of hydrogen in part-load operation than in full-load operation.

2. The method according to claim 1 , wherein the fuel cell unit is fed with a hydrogen excess of at most 10% in part-load operation, and is fed with a hydrogen excess of at least 20% in full-load operation.

3. The method according to claim 1 , wherein one of the cathode exhaust gas and the anode exhaust gas, is heated to a first temperature of between 150° C. and 1100° C. in the catalytic burner.

4. The method according to claim 1 , wherein a fuel is metered to the catalytic burner for combustion of the cathode exhaust gas.

5. The method according to claim 4 , wherein metering of the fuel into the catalytic burner is controlled based on data from a characteristic diagram of a control device, which diagram includes a temperature drop of the cathode exhaust gas across the expansion machine as a function of a pressure ratio of the expansion machine.

6. The method according to claim 5 , wherein the cathode exhaust gas is heated in the catalytic burner to a high temperature at which the expansion machine and the fan interact as a generator, whereby the generator increases the useful power of the fuel cell system.

7. The method according to claim 1 , wherein:

the fuel cell system comprises a plurality of the fuel cell unit arranged into a plurality of fuel cell stacks;

at least two fuel cell stacks are connected in parallel in terms of flow; and

at least one fuel cell stack is arranged in series in terms of flow with the at least two fuel cell stacks connected in parallel.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2008
From: BALLARD POWER SYSTEMS INC.
To: DAIMLER AG; FORD MOTOR COMPANY
Reel/Frame 021658/0370 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2007
From: NUCELLSYS GMBH
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 018961/0343 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 10, 2006
From: BALLARD POWER SYSTEMS AG
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 017897/0739 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2006
From: BALLARD POWER SYSTEMS AG
To: FUEL CELL SYSTEMS GMBH
Reel/Frame 017971/0897 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2006
From: FUEL CELL SYSTEMS GMBH
To: NUCELLSYS GMBH
Reel/Frame 017931/0963 →
CHANGE OF NAME Recorded Aug 29, 2002
From: XCELLSIS GMBH
To: BALLARD POWER SYSTEMS AG
Reel/Frame 013193/0248 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2001
From: KAUFMANN, LARS
To: XCELLSIS GMBH
Reel/Frame 012200/0585 →