IP Library Granted Patent US 7,097,648
Granted Patent B1
US 7,097,648 · App. 09/890,318 · Granted Aug 29, 2006

Expandable element delivery system

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Quick Facts
Patent No.
US 7,097,648
App. No.
09/890,318
Granted
Aug 29, 2006
Kind
B1
Abstract

Apparatus for controlling the deformation of an implant during deployment thereof, comprising: a force application mechanism for applying deformation force to the implant, by motion of a force applicator against the implant; and a restraint element positioning mechanism that positions a restraining element such that the deformation of the implant is controlled by restraint of the restraining element on allowable deformation; and a synchronizer that synchronizes the motion of the restraining element and the force applicator, to achieve a desired deformation of the implanted.

Claims (185)

1. Apparatus for controlling the deformation of an implant during deployment thereof, comprising:

a force application mechanism for applying deforming force to the implant, by axial motion of a force applicator against the implant; and

a restraint element positioning mechanism that positions a restraining element such that the deformation of the implant is controlled by restraint of the restraining element on allowable deformation; and

a synchronizer that synchronizers the motion of the restraining element and the force applicator, to achieve a desired deformation of the implant.

2. Apparatus according to claim 1 , comprising a force input which receives continuous motion and couples it to the force application mechanism and to the restraint element positioning mechanism.

3. Apparatus according to claim 2 , wherein said continuous motion is reciprocating motion.

4. Apparatus according to claim 3 , wherein said restraint positioning mechanism moves said restraint element during one stroke of said reciprocating motion.

5. Apparatus according to claim 4 , wherein said one stroke comprises a retraction of said restraint mechanism from said implant.

6. Apparatus according to claim 3 , wherein said force application mechanism moves said force applicator during one stroke of said reciprocating motion.

7. Apparatus according to claim 6 , wherein said one stroke comprises a retraction of said force applicator from said implant.

8. Apparatus according to claim 6 , wherein said one stroke comprises an advance of said force applicator towards said implant.

9. Apparatus according to claim 2 , wherein said force application mechanism comprises a selective coupler that selectively couples said input motion to said force applicator.

10. Apparatus according to claim 2 , wherein said element positioning mechanism comprises a selective coupler that selectively couples said input motion to said restraining element.

11. Apparatus according to claim 2 , wherein said synchronized motion is repetitive, comprises a plurality of cycles of positioning said restraining element and applying said force.

12. Apparatus according to claim 2 , wherein said motion is applied simultaneously to said restraint element positioning mechanism and to said force application mechanism.

13. Apparatus according to claim 2 , wherein said motion is applied alternately to said restraint element positioning mechanism and to said force application mechanism.

14. Apparatus according to claim 13 , comprising an alternating locking mechanism that alternately couples the motion form the force input to the restraint element positioning mechanism and to the force application mechanism.

15. Apparatus according to claim 2 , wherein said force input comprises a manual force input.

16. Apparatus according to claim 2 , wherein said force input comprises a motorized force input.

17. Apparatus according to claim 1 , wherein said synchronizer is integrated with said mechanisms.

18. Apparatus according to claim 1 , wherein said synchronizer is manual, providing an indication to an operator to switch between the mechanisms.

19. Apparatus according to claim 1 , wherein said synchronizer is automatic, switching by itself between the mechanisms.

20. Apparatus according to claim 1 , wherein said synchronizer comprises a pin extractor for decoupling a pin from one mechanism and coupling the pin to another mechanism.

21. Apparatus according to claim 20 , wherein said synchronizer comprises a spring for urging said pin towards one of said mechanisms and an inclined plane for withdrawing said pin from said one mechanism and urging said pin towards said other mechanism.

22. Apparatus according to claim 1 , wherein said synchronizer blocks the motion of one of said mechanisms when a desired motion effect of said mechanism is achieved.

23. Apparatus according to claim 22 , comprising a pin that engages an aperture to effect said locking.

24. Apparatus according to claim 1 , wherein said restraint mechanism comprises an unevenly surfaced element for coupling said motion to said restraint element.

25. Apparatus according to claim 1 , wherein said force application mechanism comprises an unevenly surfaced element for coupling said motion to said force applicator.

26. Apparatus according to claim 24 , wherein said unevenly surfaced element comprises a nubbed plate.

27. Apparatus according to claim 26 , wherein said nubs are one-way nubs that allow an arm element of said mechanisms to slip over them when the arm travels in one direction relative to the nubs and engages the arm when the arm travels in the opposite relative direction.

28. Apparatus according to claim 24 , wherein said unevenly surfaced element comprises an apertured plate.

29. Apparatus according to claim 24 , wherein said uneven surface comprises even surface portions separated, by uneven surface portions, a plurality of separation distances defined by said separation of surface portions.

30. Apparatus according to claim 29 , wherein said separation distances determine the deformation of said implant.

31. Apparatus according to claim 29 , wherein said separation distances take into account a plastic deformation of said implant.

32. Apparatus according to claim 29 , wherein said separation distances take into account an elastic deformation of said implant.

33. Apparatus according to claim 29 , wherein said separation distances take into account a spring-back of said implant.

34. Apparatus according to claim 1 , wherein said force applicator and said force application mechanism are substantially restricted to a straight, narrow, elongate volume, thereby reducing moments on the force application mechanism.

35. Apparatus according to claim 1 , wherein said force applicator pushes against said implant.

36. Apparatus according to claim 1 , wherein said force applicator pulls a base against a far side of said implant.

37. Apparatus according to claim 1 , wherein said force applicator exhibits axial motion, along an axis connecting the force applicator and the implant.

38. Apparatus according to claim 1 , wherein said force applicator exhibits rotational motion, around an axis connecting the force applicator and the implant.

39. Apparatus according to claim 37 , wherein said force applicator exhibits only axial motion, along an axis connecting the force applicator a nd the implant.

40. Apparatus according to claim 1 , wherein said restraint element exhibits axial motion, along an axis connecting the force applicator and the implant.

41. Apparatus according to claim 1 , wherein said restraint element exhibits rotational motion, around an axis connecting the force applicator and the implant.

42. Apparatus according to claim 40 , wherein said force applicator exhibits only axial motion, during times when force is applied by it to the implant, along an axis connecting the force applicator and the implant.

43. Apparatus according to claim 1 , wherein said force applicator applies at least 20 Kg to said implant.

44. Apparatus according to claim 1 , wherein said force applicator applies at least 40 Kg to said implant.

45. Apparatus according to claim 1 , wherein said force applicator applies at least 60 Kg to said implant.

46. Apparatus according to claim 1 , wherein said force applicator applies at least 100 Kg to said implant.

47. Apparatus according to claim 1 , wherein said restraint element and said force applicator are elongate elements.

48. Apparatus according to claim 47 , wherein said restraint element and said force applicator are cylindrical elements.

49. Apparatus according to claim 47 , wherein said cylindrical elements are tubes.

50. Apparatus according to claim 1 , wherein said force applicator comprises two concentric elements, an outer element which applies force away from said apparatus towards said implant and an inner counter force element that applies force from said implant towards said apparatus.

51. Apparatus according to claim 50 , wherein said inner element is mechanically coupled to said implant.

52. Apparatus according to claim 50 , wherein said outer element is mechanically coupled to said implant.

53. Apparatus according to claim 50 , wherein said motion of said force applicator comprises motion of only one of said concentric elements relative to said apparatus.

54. Apparatus according to claim 53 , wherein said inner element retracts towards said apparatus during said motion of said force applicator.

55. Apparatus according to claim 53 , wherein said outer element advances away from said apparatus during said motion of said force applicator.

56. Apparatus according to claim 50 , wherein said inner element is decoupled from said implant by unscrewing it.

57. Apparatus according to claim 56 , wherein said inner element extends substantially all the way through said apparatus.

58. Apparatus according to claim 1 , comprising a handle for holding said apparatus by an operator.

59. Apparatus according to claim 1 , comprising means for fixing said apparatus to said patient.

60. Apparatus according to claim 1 , comprising means for fixing said apparatus to a bed on which said patient lies.

61. Apparatus according to claim 1 , wherein said synchronizer adapts said apparatus for deforming a particular implant from a set of same types of implants having different geometries.

62. Apparatus according to claim 1 , wherein said synchronizer synchronizes said force applicator to apply force to said implant after said implant is completely expanded.

63. Apparatus according to claim 1 wherein said restraint element has an outer diameter of less than 7 mm.

64. Apparatus according to claim 1 wherein said restraint element has an outer diameter of less than 6 mm.

65. Apparatus according to claim 1 wherein said restraint element has an outer diameter of less than 5 mm.

66. Apparatus according to claim 1 wherein said restraint element has an outer diameter of less than 4 mm.

67. Apparatus according to claim 1 , wherein said implant is a spinal implant for fusing adjacent vertebrae.

68. Apparatus according to claim 1 , wherein said implant is an axially contracting and radially expanding implant.

69. Apparatus according to claim 1 , wherein said implant comprises a slotted tube, which as it contracts, radially extends a plurality of spikes and wherein said restraining element encloses said tube and prevents the extension of at least one of said spikes.

70. Apparatus according to claim 1 , wherein said implant comprises a slotted tube, to which force is applied against an end of said tube, to deform the tube.

71. Apparatus according to claim 1 , wherein said implant radially expands by said deforming at least by a ratio of two.

72. Apparatus according to claim 1 wherein said implant radially expands by said deforming at least by a ratio of four.

73. A method of controlling the deformation of an implant, comprising:

providing a medical implant;

positioning a restraining element relative to said implant, which restraining element prevents deformation of at least some of said implant;

applying a deformation force to said implant using at least one tube;

controlling the deformation of the implant using the restraining element;

moving said restraining element to a new position; and

repeating said applying, said controlling and said moving, a plurality of times, such that in each repetition a different portion of the implant is prevented from deforming by the restraining element.

74. A method according to claim 73 , wherein said deformation comprises radial expansion.

75. A method according to claim 73 , wherein said restraining element is inside said implant.

76. A method according to claim 73 , wherein said restraining element is outside said implant.

77. A method according to claim 73 , wherein said motion of said restraining element is controlled using a mechanism external to the implant.

78. A method according to claim 77 , wherein said external mechanism receives a continuous motion input from an operator.

79. A method according to claim 78 , comprising converting said continuous motion into discrete motion of said restraining element.

80. A method according to claim 78 , comprising converting said continuous motion into discrete application of force to said implant.

81. A method according to claim 73 , wherein said motion and said force application do not overlap in time.

82. A method according to claim 73 , wherein said motion and said force application do overlap in time.

83. A method of controlling the deformation of an implant, composing:

providing an axial implant having a plurality of spikes extending radially thereto, arranged along the implant's axis, which implant is in a collapsed state where said spikes do not extend;

enclosing said implant with a collar that restrains the extension of said spikes;

inserting said implant into a desired location;

retracting said collar to allow at least one spike to extend; and

repeating said retracting until substantially all of said spikes are extended.

84. A method according to claim 83 , wherein said spikes extend as a result of forces stored within said implant.

85. A method according to claim 84 , wherein said implant is formed of a super-elastic material.

86. A method according to claim 84 , wherein said implant is formed of a shape-memory material.

87. A method according to claim 83 , wherein said spikes extend as a result of forces applied externally to said implant.

88. A method according to claim 87 , wherein said forces are axially applied to said implant.

89. A method according to claim 88 , comprising applying an axial force to said implant after all of said spikes are extended.

90. Apparatus for controlling the deformation of a tube having a slotted section, comprising:

a force application mechanism for applying deforming force to the slotted section, by axial motion of a force applicator against the slotted section;

a restraint element positioning mechanism that positions a restraining element such that the deformation of the slotted section is controlled by restraint of the restraining element on allowable deformation; and

a synchronizer that synchronizers the motion of the restraining element and the force applicator, to achieve a desired deformation of the slotted section.

91. An apparatus according to claim 90 , wherein said slotted section is formed of plastic.

92. Apparatus according to claim 90 , comprising a force input which receives continuous motion and couples it to the force application mechanism and to the restraint element positioning mechanism.

93. Apparatus according to claim 92 , wherein said continious motion is reciprocating motion.

94. Apparatus according to claim 93 , wherein said restraint positioning mechanism moves said restraint element during one stroke of said reciprocating motion.

95. Apparatus according to claim 94 , wherein said one stroke comprises a retraction of said restraint mechanism from said slotted section.

96. Apparatus according to claim 93 , wherein said force application mechanism moves said force applicator during one stroke of said reciprocating motion.

97. Appratus according to claim 96 , wherein said one stroke comprises a refraction of said force applicator from said slotted section.

98. Apparatus according to claim 96 , wherein said one stroke comprises an advance of said force applicator towards said slolled section.

99. Apparatus according to claim 92 , wherein said force application mechanism comprises a selective coupler that selectively couples said input motion to said force applicator.

100. Apparatus according to claim 92 , wherein said element positioning mechanism comprises a selective coupler that selectively couples said input motion to said restraining element.

101. Apparatus according to claim 92 , wherein said synchronized motion is repetitive and comprises a plurality of cycles of positioning said restraining element and applying said force.

102. Apparatus according to claim 92 , wherein said motion is applied simultaneously to said restraint element positioning mechanism and to said force application mechanism.

103. Apparatus according to claim 92 , wherein said motion is applied alternately to said restraint element positioning mechanism and to said force application mechanism.

104. Apparatus according to claim 103 , comprising an alternating locking mechanism that alternately couples the motion from the force input to the restraint element positioning mechanism and to the force application mechanism.

105. Apparatus according to claim 92 , wherein said force input comprises a manual force input.

106. Apparatus according to claim 92 , wherein said force input comprises a motorized force input.

107. Apparatus according to claim 90 , wherein said synchronizer is integrated with said mechanisms.

108. Apparatus according to claim 90 , wherein said synchronizer is manual, providing an indication to an operator to switch between the mechanisms.

109. Apparatus according to claim 90 , wherein said synchronizer is automatic, switching by itself between the mechanisms.

110. Apparatus according to claim 90 , wherein said synchronizer comprises a pin extractor for decoupling a pm from one mechanism and coupling the pin to another mechanism.

111. Apparatus according to claim 110 , wherein said synchronizer comprises a spring for urging said pin towards one of said mechanisms and an inclined plane for withdrawing said pin from said one mechanism and urging said pin towards said other mechanism.

112. Apparatus according to claim 90 , wherein said synchronizer blocks the motion of one of said mechanisms when a desired motion effect of said mechanism is achieved.

113. Apparatus according to claim 112 , comprising a pin that engages an aperture to effect said locking.

114. Apparatus according to claim 90 , wherein said restraint mechanism comprises an unevenly surfaced element for coupling said motion to said restraint element.

115. Appratus according to claim 90 , wherein said force application mechanism comprises an unevenly surfaced element for coupling said motion to said force applicator.

116. Apparatus according to claim 114 , wherein said unevenly surfaced element comprises a nubbed plate.

117. Apparatus according to claim 116 , wherein said nubs are one-way nubs that allow an arm element of said mechanisms to slip over them when the arm travels in one direction relative to the nubs and engages the arm when the aim travels in the opposite relative direction.

118. Apparatus according to claim 114 , wherein said unevenly surfaced element comprises an apertured plate.

119. Apparatus according to claim 114 , wherein said uneven surface comprises even surface portions separated, by uneven surface portions, a plurality of separation distances defined by said separation of surface portions.

120. Apparatus according to claim 119 , wherein said separation distances determine the deformation of said slotted section.

121. Appratus according to claim 119 , wherein said separation distances take into account a plastic deformation of said slotted section.

122. Apparatus according to claim 119 , wherein said separation distances take into account an elastic deformation of said slotted section.

123. Apparatus according to claim 119 , wherein said separation distances take into account a spring-back of said slotted section.

124. Apparatus according to claim 90 , wherein said force applicator and said force application mechanism are substantially restricted to a straight, narrow, elongate volume, thereby reducing moments on the force application mechanism.

125. Apparatus according to claim 90 , wherein said force applicator pushes against said slotted section.

126. Apparatus according to claim 90 , wherein said force applicator pulls a base against a far side of said slotted section.

127. Apparatus according to claim 90 , wherein said force applicator exhibits axial motion, along an axis connecting the force applicator and the slotted section.

128. Apparatus according to claim 90 , wherein said force applicator exhibits rotational motion, around an axis connecting the force applicator and the slotted section.

129. Apparatud according to claim 127 , wherein said force applicator exhibits only axial motion, along an axis connecting the force applicator and the slotted section.

130. Apparatus according to claim 90 , wherein said restraint element exhibits axial motion, along an axis connecting the force applicator and the slotted section.

131. Apparatus according to claim 90 , wherein said restraint element exhibits rotational motion, around an axis connecting the force applicator and the slotted section.

132. Apparatus according to claim 130 , wherein said force applicator exhibits only axial motion, during times when force is applied by it to the slotted section, along an axis connecting the force applicator and the slotted section.

133. Apparatus according to claim 90 , wherein said force applicator applies at least 20 Kg to said slotted section.

134. Apparatus according to claim 90 , wherein said force applicator applies at least 40 Kg to said slotted section.

135. Apparatus according to claim 90 , wherein said force applicator applies at least 60 Kg to said slotted section.

136. Apparatus according to claim 90 , wherein said force applicator applies at least 100 Kg to said slotted section.

137. Apparatus according to claim 90 , wherein said restraint element and said force applicator are elongate elements.

138. Apparatus according to claim 137 , wherein said restraint element and said force applicator are cylindrical elements.

139. Apparatus according to claim 137 , wherein said cylindrical elements are tubes.

140. Apparatus according to claim 90 , wherein said force applicator comprises two concentric elements, an outer element which applies force away from said apparatus towards said slotted section and an inner counter force element that applies force from said slotted section towards said apparatus.

141. Apparatus according to claim 140 , wherein said inner element is mechanically coupled to said slotted section.

142. Apparatus according to claim 140 , wherein said outer element is mechanically coupled to said slotted section.

143. Apparatus according to claim 140 , wherein said motion of said force applicator comprises motion of only one of said concentric elements relative to said apparatus.

144. Apparatus according to claim 143 , wherein said inner element retracts towards during said motion of said force applicator.

145. Apparatus according to claim 143 , wherein said outer element advances away from said apparatus during said motion of said force applicator.

146. Apparatus according to claim 140 , wherein said inner element extends substantially all the way through said apparatus.

147. Apparatus according to claim 90 , comprising a handle for holding said apparatus by an operator.

148. Apparatus according to claim 90 , comprising means for fixing said apparatus to said patient.

149. Apparatus according to claim 90 , comprising means for fixing said apparatus to a bed on which said patient lies.

150. Apparatus according to claim 90 , wherein said synchronizer synchronizes said force applicator to apply force to said slotted section after said slotted section is completely expanded.

151. Apparatus according to claim 90 wherein said restraint element has an outer diameter of less than 7 mm.

152. Apparatus according to claim 90 wherein said restraint element has an outer diameter of less than 6 mm.

153. Apparatus according to claim 90 wherein said restraint element has an outer diameter of less than 5 mm.

154. Apparatus according to claim 90 wherein said restraint element has an outer diameter of less than 4 mm.

155. Apparatus according to claim 90 wherein said slotted section radially expands by said deforming at least by a ratio of two.

156. Apparatus according to claim 90 wherein said slotted section radially expands by said deforrning at least by a ratio of four.

157. Apparatus according to claim 147 , wherein said apparatus is configured that a distal end of said slotted section does not move relative to said handle during said applying.

158. Apparatus according to claim 58 , wherein said apparatus is configured so that a distal end of said implant does not move relative to said handle during said applying.

159. Apparatus according to claim 90 , wherein said slotted section is configured to expand to have a uniform radial diameter.

160. Apparatus according to claim 90 , wherein said slotted section is configured to expand to have a radial diameter which varies along the tube axis.

161. Apparatus according to claim 90 , wherein said slotted section comprises an end portion of an unslotted tube.

162. A method of controlling the deformation of a slotted tube, comprising:

providing an axial tube having at least a slotted end such that said slots are configured to expand as a plurality of spikes extending radially thereto, said spikes arranged along the tube axis, which slotted end is in a collapsed state where said spikes do not extend;

enclosing said slotted end with a collar that restrains the extension of said spikes;

inserting said tube into solid tissue;

retracting said collar relative to said slotted end to allow at least one spike to extend in said solid tissue; and

repeating said retracting until substantially all of said spikes are extended.

163. A method according to claim 162 , wherein said slotted tube is formed of plastic.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2008
From: MEDTRONIC SPINE LLC
To: KYPHON SARL
Reel/Frame 021070/0278 →
CHANGE OF NAME Recorded May 9, 2008
From: KYPHON INC
To: MEDTRONIC SPINE LLC
Reel/Frame 020993/0042 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2008
From: DISC-O-TECH MEDICAL TECHNOLOGIES LTD.; DISCOTECH ORTHOPEDIC TECHNOLOGIES INC.
To: MEDTRONIC SPINE LLC
Reel/Frame 020762/0021 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 25, 2001
From: GLOBERMAN, OREN; SHAVIT, RONEN; SHENHAV, BOAZ
To: DISC-O-TECH MEDICAL TECHNOLOGIES LTD.
Reel/Frame 012054/0705 →