Method of manufacturing and disk drive produced by measuring the read and write widths and varying the track pitch in the servo-writer
View Patent ↗A method of manufacturing a disk drive and a disk drive made with such method where the width of the read element and the width of the write element are both measured at servo-writing time and the track pitch of the disk drive is set on the basis of those measurements. Disk drives with superior head width combinations are servo-written with a narrower track pitch in order to have a higher storage capacity. Disk drives with inferior head width combinations are detected before servo-writing so that the disk drive may be servo-written with wider track pitch rather than with a nominal track pitch that results in a subsequent drive failure during initial burn-in (IBI). The heads are used more efficiently in that heads that are more capable are used to their ability and less capable heads that would otherwise be disposed of are used at all. Fewer disk drives are required to be reworked and returned to the servo-writing process.
1. A method of manufacturing a disk drive formed from a head disk assembly (HDA) containing a plurality of magnetic surfaces, the HDA including at least one magnetic disk with at least one magnetic surface and a head stack assembly (HSA) that includes multiple transducer heads, each transducer head corresponding to a magnetic surface of a magnetic disk, each transducer head with a write element for writing data to the magnetic disk and a read element for reading data from the magnetic disk, the method comprising the steps of:
mounting the HDA in a servo track writer and moving the HSA to desired positions over the magnetic disk;
measuring a width of each read element of each transducer head with the servo track writer to establish a collection of read width measurements;
measuring a width of the each write element of each transducer head with the servo track writer to establish a collection of write width measurements;
determining a track pitch based on the collection of read element and write element width measurements; and
writing servo tracks onto the magnetic disk at the determined track pitch.
2. The method of claim 1 wherein the HDA carries a controller card having a microprocessor that is placed in communication with the STW when the HDA is mounted in the STW and wherein the microprocessor participates in the steps of measuring the widths of the read and write elements.
3. The method of claim 1 wherein the HDA is a bare HDA and wherein the STW includes independent processing capability for performing the steps of measuring the widths of the read and write elements.
4. The method of claim 1 wherein the steps of measuring a width of a read element and a width of the write element are accomplished by:
writing a calibration track with the write element;
positioning the read element to a first side of the calibration track;
gathering amplitude data by incrementally moving the read element from the first side of the calibration track to a second opposite side while reading data at each incremental position; and
calculating the width of the read element and the width of the write element based on the amplitude data.
5. A disk drive comprising a head disk assembly (HDA) containing a plurality of magnetic surfaces, the HDA including at least one magnetic disk with at least one magnetic surface and a head stack assembly (HSA) that includes a multiple transducer heads, each transducer head corresponding to a magnetic surface of a magnetic disk, each transducer head with a write element for writing data to the magnetic disk and a read element for reading data from the magnetic disk, the disk drive produced using the steps of:
measuring a width of each read element of each transducer head to establish a collection of read width measurements while the HDA is in a servo track writer;
measuring a width of each write element of each transducer head to establish a collection of write width measurements while the HDA is in a servo track writer;
determining a track pitch based on the collection of read element and write element width measurements; and
writing servo tracks onto the magnetic disk at the determined track pitch.
6. The disk drive of claim 5 wherein a transducer head with a write element for writing data to the magnetic disk and a read element for reading data from the magnetic disk is a magneto-resistive transducer head.
7. The disk drive of claim 5 wherein the steps of measuring a width of a read element and a width of a write element are accomplished by:
writing a calibration track with the write element;
positioning the read element to a first side of the calibration track;
gathering amplitude data by incrementally moving the read element from the first side of the calibration track to a second opposite side while reading data at each incremental position; and
calculating the width of the read element and the width of the write element based on the amplitude data.
8. A method of manufacturing a disk drive formed from a head disk assembly (HDA) containing at least one magnetic disk with a magnetic surface and a head stack assembly (HSA) that includes a transducer head with a write element for writing data to the magnetic disk and a read element for reading data from the magnetic disk, the method comprising the steps of:
mounting the HDA in a servo track writer and moving the HSA to desired positions over the magnetic disk;
measuring a width of the read element with the servo track writer;
measuring a width of the write element with the servo track writer;
determining a track pitch based on the measured width of the read element and the measured width of the write element; and
writing servo tracks onto the magnetic disk at the determined track pitch;
wherein the step of determining a track pitch based on the measured width of the read element and the measured width of the write element is accomplished by:
establishing a nominal pair of width values;
using a nominal track pitch when the measured widths are within corresponding +/− limits of the nominal pair of width values;
using a narrower than nominal track pitch when the measured width of the write elements is narrower than—limit of the nominal width value of the write element; and
using a wider than nominal track pitch when the measured width of the write element is wider than the + limit of the nominal width value of the write element.
9. The method of claim 8 wherein the HDA carries a controller card having a microprocessor that is placed in communication with the STW when the HDA is mounted in the STW and wherein the microprocessor participates in the steps of measuring the widths of the read and write elements.
10. The method of claim 8 wherein the HDA is a bare HDA and wherein the STW includes independent processing capability for performing the steps of measuring the widths of the read and write elements.
11. The method of claim 8 wherein the steps of measuring the width of the read element and the width of the write element are accomplished by:
writing a calibration track with the write element;
positioning the read element to a first side of the calibration track;
gathering amplitude data by incrementally moving the read element from the first side of the calibration track to a second opposite side while reading data at each incremental position; and
calculating the width of the read element and the width of the write element based on the amplitude data.